6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

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Old 05-18-2015, 07:14 AM
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Help!

2005 F350. Just rebuilt the turbo, oil cooler, new fan clutch, egr valve. Been having some issues with the IPR acting funny but was resolved. Now, driving in traffic, stopped at a light, noticed slightly rough idle and ICP 587-607-590-602..... Continued on and about 2 minutes later, loss of power, no throttle and stall. Try to restart, nothing. Turns over fast and rough. ICP reads 13 while cranking. Unplug IPC sensor and still nothing.

Codes;
P2285
P2284
P2290
U1900

Ficm voltages are normal.

I'm thinking the IPR failed or STC.

EDIT: IPR reads 14.7 KOEO and 83.9 cranking. ICP volts .2.
 
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Old 05-18-2015, 07:29 AM
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Oil is clean and full. No leaks anywhere.
 
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Old 05-18-2015, 07:50 AM
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Loop is operational also. Registers pressure on gauge while cranking.
 
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Old 05-18-2015, 07:50 AM
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Originally Posted by Thor'sHammer
Oil is clean and full. No leaks anywhere.
I agree, its likely the IPR I would pull and inspect the screen for damage and if you haven't updated the STC fitting you really should as allowing it to fail can be very costly as it can crack the rear engine cover and that requires removing the engine or transmission to replace the rear cover which is much more expensive than replacing the $65 STC fitting.
 
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Old 05-18-2015, 08:27 AM
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IPR appears to be working.
 
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Old 05-18-2015, 08:53 AM
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Just remember IPR value is a commanded value and not a actual movement value when checking the IPR.
 
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Old 05-18-2015, 09:12 AM
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If it were the IPR, is it possible for it to bleed away all but 13 psi when cranking?
 
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Old 05-18-2015, 09:39 AM
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yes, if it is stuck open it will not allow the system to build pressure.
 
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Old 05-18-2015, 09:44 AM
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I'd be inclined to pull/inspect IPR-could have gotten clogged with that work just being done.

if that checks out, time for an airtest.

If you are already in that deep, removing the HPOP cover to replace the STC should almost be called "Preventive maintenance"
(I had a new STC fail on me, so visually inspecting to see if its updated may or may not pan out....)
 
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Old 05-18-2015, 07:02 PM
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No luck finding a fitting to air test. I bought an STC fitting kit and an IPR. If one was to push on the plunger of the IPR, how much should it move? I get about 1/8 inch. The screen had a home in it and was dented in.
 
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Old 05-18-2015, 07:59 PM
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Sounds like something went thru IPR
 
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Old 05-18-2015, 08:32 PM
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Trash may have taken out the HPOP, has to go through the pump before it gets to the regulator.
 
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Old 05-18-2015, 08:59 PM
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Originally Posted by jsm180
Trash may have taken out the HPOP, has to go through the pump before it gets to the regulator.
I have been driving it now for about 1800 miles. I had been getting an unexplained high ICP reading (1800) at 2500 rpm with the IPR showing 14.4 under no load. Also was getting intermittent p2294. One day last week I heard a thud and all of the pressures went to normal and stayed for the last 800 miles. The truck ran completely normal until this morning, when I stopped at a light in traffic. ICP did weird stuff and the idle became rough. I drove away and about four blocks later, it stalled with 13 psi ICP.
 
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Old 05-18-2015, 09:14 PM
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Originally Posted by Thor'sHammer
No luck finding a fitting to air test. I bought an STC fitting kit and an IPR. If one was to push on the plunger of the IPR, how much should it move? I get about 1/8 inch. The screen had a home in it and was dented in.
It is quite common to have debris end up in the IPR after oil cooler work despite your best efforts at being clean while doing the oil cooler, lint from rags or paper towels are often the culprit.
 
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Old 05-18-2015, 09:16 PM
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Originally Posted by mustang_309
It is quite common to have debris end up in the IPR after oil cooler work despite your best efforts at being clean while doing the oil cooler, lint from rags or paper towels are often the culprit.
I actually think the STC blew. It was so abrupt with very little warning. The slightly rough idle with wavering ICP then total release of pressure just sounds like a failing fitting to me.
 


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