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The master Cylinder is weeping and I can't find out why. You can see in the photo that the entire MC is wet. The truck has been sitting in the garage for a couple of weeks after I power washed it. That cleaned the MC and it dried.
Now it came back. Today a drop of brake fluid fell on my arm, but I can locate the leak.
Also, take a look at the MC fitting is that correct. It looks like the PO changed the MC and adapted fittings to work with the existing brake lines.
The seal under the cap could be bad (may need replacing).
The wire bail that holds the cap onto the MC may not have enough tension to tightly seal the lid/seal to the top of the MC casting.
There's also a small vent in the top of the cap. Make sure it's not blocked.
IF fluid is leaking out the back of the MC (where it bolts to the booster), it means the secondary seal of the primary MC piston is bad. IF it's leaking here, the MC will have to be replaced. If it's leaking here and has leaked brake fluid over into the booster, the booster will have to be replaced too. --brake fluid will attack and deteriorate the diaphragm of the booster.
I don't think it's the hold down clamp, that was my first thought since its weeping from the top down, but it's tight. Maybe the breather hole.
In the picture, you can see moisture at the bottom of the booster. If leaking from behind the MC the fluid maybe going to Booster. In order to take off the MC, what are the steps?
Does just pull out OR does the push rod on the other end have a circle that goes around a rod that connects to the brake pedal???
A MC on a power brake booster doesn't have a small retaining clip, on the tip of the booster output rod, like you would find on the tip of an input rod on a manual MC.
A vacuum booster will have (2) rods; an input rod from the brake pedal to the back of the booster and an output rod from the front of the booster to the MC.
To remove the MC from the vacuum booster, you would just simply take the (2) MC nuts loose from the booster studs, take the (2) brake line fittings loose from the MC ports and slide the MC off.
Of course, unplumbing/opening the hydraulic system means the entire system will have to be bled out after the MC is mounted back to the booster.
I'm gonna replace the MC because I think just buying a cap and seal is wasted money, besides another good reason to replace it is to look at the Power Booster, I'm hoping the brake fluid didn't corrode it.
My first thought was just condensation if you don't have the truck in a temperature controlled environment and recently saw a large temp swing.
Since you say it is definately brake fluid - it has to be from teh seal under the cap. I have found some rubber seals are better than others. I ended up with the most expensive one from Advance but forget the manufacturer.
I put a F350 master cylinder and booster on my '77 F-150 in 2013 and the MC came with a new cap and gasket ..... and for the life of me, I could not get it to stop splash-leaking until I took the old rusty cap and still very pliable soft OEM gasket/diaphragm that was on my '77's original MC (and cleaned caps surface rust and painted it on outside, inside the oem was as clean as the new one) and swap them onto the new MC .... no more splash leaks. The oem had never shown signs of leakage. I found that the oem was thicker gage steel.
I power washed the engine compartment before it sat for 3 weeks in the garage. During that time, I noticed how the MC and booster looked dried, then this past week I noticed it was all soaked as in the above picture. I didn't drive it so splash leaking is not the problem. I could be either the top rubber seal (I've noticed rust around the rim) or a hair line crack some were. I did bleed the brakes a few weeks ago and topped it off, so the fluid is at the very top. In fact today it's still at the top and the MC is soaked.
Thanks to all for trying to help me figure this mystery out.
To be safe I'll buy another MC. A rebuilt one at Autozone is $16.99, almost the same price for a cap.
The PO stated that he found one side of the MC empty after is sat for a while.
I figured, just buy a new MC and be done with the problem. It only cost $16.99.
I put a new MC in today!
I'd have to say this thread is done and I thank all for their support
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