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96 E350 Van racing conversion?

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Old Mar 10, 2015 | 09:30 PM
  #16  
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Yes ECM and PCM are two slightly different names for the same thing, ECM being Electronic control module and PCM being Powertrain control module.. the latter being a bit more specific since the same box controls the engine and trans.

Ford actually continued to install this OBD1 system in HD trucks(over 8500lb GVWR) until the new SuperDuty was released in 1998 so you will also find all kinds of '96 and '97 F series trucks with it.
 
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Old Mar 10, 2015 | 09:31 PM
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I have 3 scan tools at my shop that read these . We have been in business since 1985 . Most of us have grey hair , ... Find a Shop like that .
I was working on Import cars and bikes when these were new , So I am not much help without being there .
 
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Old Mar 10, 2015 | 09:33 PM
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Originally Posted by Conanski
Yeah that is the old EEC4 system and if you don't already have a code reader the Equus 3145 is the one to get at $25.
Swollen or blown out caps are a common problem with these old PCMs or any electronic component with electroylic capacitors, but they aren't that hard to change if you are at all handy with a soldering iron. Here's a thread on this subject.. https://www.ford-trucks.com/forums/1...e-problem.html
Actually I am very handy with a soldering iron. I have a Power Stroke Diesel of the same year and when that computer went out I shipped it to an outfit in Miami rebuilt the thing and had it back to me in two days. I think they only charged about $150. I'd do the same with this PCM but lately I've seen reviews where some people claim they got ripped off by the same outfit. I think I tried to open the PCM once and it looked like the entire board and components were encase in a black potting compound making it impossible to work on. Maybe I'll try popping the thing open and take a look at this one. Changing a capacitor would be a piece of cake. Hell I'd **** on a spark plug if it would make this thing run right.
 
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Old Mar 10, 2015 | 09:42 PM
  #19  
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Yes, ECM = PCM.

Up through the early 90's the Ford computer was called the Powertrain Control Module. (PCM)

In general, the engine computer is called the Engine Control Module. (ECM)

Sorry if this confused you, but when your dealing with non-Ford vehicles, it just is more common to label the computer as the ECM.
 
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Old Mar 11, 2015 | 07:54 AM
  #20  
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I wish I had the logic diagram for the computer so I could see what input parameters the computer uses to determine it needs to "choke" the engine. I think that would be helpful in tracking this down. I imagine temperature would be a big factor, but what else?
In the meantime I'm going to pop open that PCM and see what I can see.

I just pulled the PCM. It's already a re-manufactured one. All the caps on the component side look good but on the underside of the circuit where there are dozens of what look like micro resistors, one is burned completely away. The first problem would be to determine it's value. All the other resistor around it have "KA3" on them. Anyone know what value that represents? The other problem is actually replacing it. I would need to work under a good magnifier with a soldering tip the size of a pin head. Could this one little resistor be causing all my woes?
 
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Old Mar 11, 2015 | 09:12 AM
  #21  
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Don't know about the PCM issue, but back to your swap question. Depending on your trans, it shouldn't be that big of a deal. There are a number of companies that sell stand alone trans controllers. Many over in the IDI forum have used them when they switched from the c6 to the E4OD. Just a thought.
 
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Old Mar 11, 2015 | 09:18 AM
  #22  
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Originally Posted by jayro88
Don't know about the PCM issue, but back to your swap question. Depending on your trans, it shouldn't be that big of a deal. There are a number of companies that sell stand alone trans controllers. Many over in the IDI forum have used them when they switched from the c6 to the E4OD. Just a thought.
Thanks for that info. If this PCM problem does not resolve my issues I will be looking into that conversion.
 
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Old Mar 12, 2015 | 01:00 PM
  #23  
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Originally Posted by Conanski
Ford actually continued to install this OBD1 system in HD trucks(over 8500lb GVWR) until the new SuperDuty was released in 1998 so you will also find all kinds of '96 and '97 F series trucks with it.
As I found out with my 96 E-350 while looking for the MAF sensor...
 
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Old Mar 12, 2015 | 01:11 PM
  #24  
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I wonder how many of those other trucks got stuck with the OBD-2 data connector under the steering wheel that's not connected to anything, like they did with mine?
 
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Old Mar 12, 2015 | 01:13 PM
  #25  
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Originally Posted by David40
I wonder how many of those other trucks got stuck with the OBD-2 data connector under the steering wheel that's not connected to anything, like they did with mine?
I'll check mine, that's interesting. The road to nowhere, so to speak.
 
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Old Mar 12, 2015 | 01:22 PM
  #26  
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Not one mechanic I went to could figure it out. The consensus was my computer needed to be replaced because it lost it's ability to communicate. I decided to trace the wiring harness just to make sure there wasn't a bad connection. That's when I discovered the harness ended at the connector in the firewall with no matching plug or wiring on the other side. Maybe my van was built on April Fools Day or Halloween, Trick or Treat!
 
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Old Mar 12, 2015 | 01:25 PM
  #27  
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Funny, but it's probably nowhere near a one-off. Maybe they did use that harness regardless of the OBD platform. I'll know as soon as I go look at mine. Heck, I found several online diagrams insisting where my MAF sensor was, but it is surely not there. Seems the transition delay of the heavy duty chassis to the OBD-II never made it to the official manuals.
 
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Old Mar 12, 2015 | 02:54 PM
  #28  
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If you need wiring diagrams I have them for the 95 year....PM me your email and I can scan them and send them to you .....Other than that I would just buy a re-man PCM from these guys and just put it in .....then start to buck around with the wiring....AUTO ECM ELECTRONICS | Welcome to Auto ECM!
 
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Old Mar 12, 2015 | 04:30 PM
  #29  
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Thanks for the offer but I have have the full set of factory shop manuals including all the electrical wiring. What I really need is a schematic of the PCM circuitry. Good luck finding that anywhere.
I may need to use that supplier though. UPS delivered the reman PCM from Solo Auto Electronics this afternoon, I put it in and my van would not even start. I am very disappointed. It's on it's way back. If they can't get me one that works by next week I'll see what this other outfit can do for me.
 
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Old Mar 12, 2015 | 08:50 PM
  #30  
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One potential reason for the existence of the OBD2 connector on these trucks is due to the possibility of them being powered by a diesel engine.. which did go to OBD2 in the early-mid '90's if I'm not mistaken.
 
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