1997-2006 Expedition & Navigator 1997 - 2002 and 2003 - 2006 Ford Expedition and Lincoln Navigator Discussion

Replaced intake manifold - car shuts off while idling

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Old 01-12-2015, 10:34 PM
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Replaced intake manifold - car shuts off while idling

Hey guys, I just replaced the intake manifold on a friend's 2003 Expedition 5.4L and now it has idling issues and will just shut off. I also replaced all of the spark plugs. Does anyone have pictures of the vacuum lines so I can make sure I hooked it all back up correctly? I can hear a hissing noise coming from the driver's side of the engine but I don't know if that was there before I started working on it. It's seems to drive okay but it runs a little rough when idling and will randomly shut off at idle. My guess is that it's possibly misfiring? I didn't use any dielectric grease on the COPs so I might take them all back out and put it on hoping that fixes it.
 
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Old 01-12-2015, 11:01 PM
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Here is the manifold I purchased:



Where does that smaller o-ring go? On the black tube at the back of the manifold?
 
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Old 01-12-2015, 11:11 PM
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After further research I think that small o-ring goes on the black tube at the back of the manifold which would explain the hissing noise. I will check it out tomorrow.
 
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