Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

4wd problem please help!

Thread Tools
 
Search this Thread
 
Old Aug 4, 2014 | 02:35 PM
  #1  
Padlock's Avatar
Padlock
Thread Starter
|
Senior User
Joined: Mar 2014
Posts: 105
Likes: 0
4wd problem please help!

So I was driving home going about 30 and I hear a grind and my 4 hi light came on. I was just about home so I kept going but about 50 feet later my truck jerked and shifted into 4low. I didn't touch the switch at all. I turned it off and went thorough the steps to take it out but it didn't work. 2005 f250 fx4. The hubs wern't engaged. How can I fix it?
 
Reply
Old Aug 4, 2014 | 05:13 PM
  #2  
78fordman's Avatar
78fordman
Cargo Master
Joined: Oct 2003
Posts: 2,833
Likes: 5
From: Jefferson, Iowa
I would pull the shift motor off and see if you can manually put it back in 2wd. I did this on a 2k f250, when you remove the shift motor there was a round shaft with 2 flat sides on it. Turn that to shift the t case.

Sent from my leash using IB AutoGroup
 
Reply
Old Aug 4, 2014 | 05:13 PM
  #3  
bpounds's Avatar
bpounds
Hotshot
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2006
Posts: 17,400
Likes: 319
From: Whittier, CA
You've got a short somewhere. Switch, shift motor, or somewhere in the wiring harness. I would start by pulling the switch and try to jump the electrical and see if the shift motor will respond properly.
 
Reply
Old Aug 4, 2014 | 05:35 PM
  #4  
Padlock's Avatar
Padlock
Thread Starter
|
Senior User
Joined: Mar 2014
Posts: 105
Likes: 0
Originally Posted by bpounds
You've got a short somewhere. Switch, shift motor, or somewhere in the wiring harness. I would start by pulling the switch and try to jump the electrical and see if the shift motor will respond properly.
Just for the heck of it I took a look in my relay box for the four wheel drive switch and water poured out of it. (Just went through the car wash) could that have been what caused it? Usually when I turn the switch I hear them click but now i don't
 
Reply
Old Aug 4, 2014 | 05:41 PM
  #5  
cheezit's Avatar
cheezit
Post Fiend
15 Year Member
Joined: Oct 2009
Posts: 12,123
Likes: 35
From: N. Fort Worth, tx
Club FTE Silver Member

Originally Posted by Padlock
Just for the heck of it I took a look in my relay box for the four wheel drive switch and water poured out of it. (Just went through the car wash) could that have been what caused it? Usually when I turn the switch I hear them click but now i don't
Ya that would do it.
 
Reply
Old Aug 4, 2014 | 05:45 PM
  #6  
Padlock's Avatar
Padlock
Thread Starter
|
Senior User
Joined: Mar 2014
Posts: 105
Likes: 0
Originally Posted by cheezit
Ya that would do it.
Well crap if I was going much faster I bet my transfer case would be history lol. But I'll get a couple more relays and see how she does and let ya know
 
Reply
Old Aug 4, 2014 | 10:19 PM
  #7  
Padlock's Avatar
Padlock
Thread Starter
|
Senior User
Joined: Mar 2014
Posts: 105
Likes: 0
Originally Posted by bpounds
You've got a short somewhere. Switch, shift motor, or somewhere in the wiring harness. I would start by pulling the switch and try to jump the electrical and see if the shift motor will respond properly.
Oh another detail I didn't mention is before the 4x4 lights came on I heard a terrible grinding noise for like half a second. Is that just because I was moving or is it more than just a faulty relay?
 
Reply
Old Aug 4, 2014 | 11:12 PM
  #8  
bpounds's Avatar
bpounds
Hotshot
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2006
Posts: 17,400
Likes: 319
From: Whittier, CA
That was probably low range trying to engage while you were moving. Need to be stopped to shift into low. But those transfer cases are pretty tough. I wouldn't worry about it at this point.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
GRoke7.3
1999 - 2016 Super Duty
6
Feb 24, 2015 06:35 AM
Warbird Mechanic
2004 - 2008 F150
14
Dec 23, 2010 04:24 PM
jeffdoerr
1999 - 2016 Super Duty
6
Dec 13, 2010 12:00 PM
ontariofarmer
1999 - 2016 Super Duty
5
Aug 3, 2010 08:46 PM
gyrodog35
1997 - 2006 Expedition & Navigator
2
Jan 11, 2010 02:07 PM




All times are GMT -5. The time now is 03:37 AM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE