Steering Box Questions
Steering box input seal…piece of cake 30 minutes 78 f250 autozone part # 8520 $8.99 in stock Ford part # F3AZ-3E502-A .. Input Shaft Seal Kit
undue bolt at rag joint remove plastic cover on steering column (in cab) loosen steering column bolts(2 bolts to dash) pull up on column and disconnect rag joint from steering box
drill small hole in dust seal on steering box & screw a screw in and remove seal
remove snap ring
drill hole in seal remove with screw
replace seal, snap ring, dust seal and reconnect steering column.
Steering out put seal:
Remove the pitman arm from the sector shaft, then there's a snap ring that needs to be removed. Once that's out of the way there is a washer, then a seal, then another washer and another seal.
Remove the first washer exposing the first seal. Take a sharp center punch and pierce the seal, screw in a sheet metal screw and pry the seal out. You can do two screws 180 degrees apart too.
Once the first seal is out, remove the second washer and repeat the process.
To replace the seals, apply a thin coating of grease to the inner lip of the seal and a thin coat of sealer to the outside diameter of the seal (I like No. 2 Permatex non-hardening).
Slide the seal over the shaft and take a deep socket that's just slightly smaller than the OD of the seal and drive the seal in until it seats. Replace the washer then the next seal, washer then snap ring.
Re-install the pitman arm, hook up the steering linkage and that's it.
If you don't have a socket that's deep enough you can use a piece of pipe or tubing too.
Here's an illustration from the Ford parts catalog showing all the parts involved in the steering gear. The killer on these is getting everything centered. With the exception of the sector shaft Ford basically only sold the internals as an assembly.
Seal kit, steering gear sector shaft
Parts list #64, With gear ID SPA-AB, AJ, AN, BN, BS, BX, CC, CN
Basically this covers all 73-79 2WD F100-350 w/ power steering
D7AZ-3E501-A .. Sector Shaft Seal Kit
Last dealer cost $29.41 List $43.71
Parts International, Farmers Branch, TX has 50 (972) 241-8730
Green Sales, Cincinnati, OH has 19 (800) 543-4959
Manderbach Ford, Temple, PA has 5 (610) 929-3683
Freese Motor Inc., Monticello, IA has 4 (319) 465-3541
Herb Chambers Ford, Westboro, MA has 2 (508) 366-8311
https://www.ford-trucks.com/forums/1...+steering+seal
You will need to own, rent or borrow either a 2, 3 or 4 (I like a 4) finger gear puller to get the pitman arm off.
1977 F250 4WD from serial number Y20,001 (not a High Boy) / 1978/91 F250 4WD & Bronco / 1979/91 F350 4WD // Myriad 1965/2002 FoMoCo Passenger Cars.
1965/76: Ford only sold the master seal kit (C5AZ-3C538-A) which included both the input shaft & sector shaft seals.
1977: Ford replaced C5AZ-3C538-A with individual input shaft & sector shaft seal kits. These kits are available from Ford and every auto parts store.
F3AZ-3E501-A (replaced D7AZ-3E501-A & C5AZ-3C538-A) .. Input Shaft Seal Kit-Use with Ford/Saginaw P/S: 1969/91 F100/350 / 1978/91 Bronco / 1965/2002 FoMoCo Passenger Cars.
D7AZ-3E502-A (replaced C5AZ-3C538-A) .. Sector Shaft Seal Kit-Use with Ford/Saginaw P/S - 1969/79 F100/350 / 1978/79 Bronco / 1965/77 FoMoCo Passenger Cars.
1978 and later cars, 1980 and later F100/350's & Bronco's use a different sector shaft seal kit.








