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Old May 26, 2014 | 11:18 PM
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Slip Yoke issues

Hello team,
I’m in the process of installing all new U joints and carrier bearing. Well, long story short, I could not use hand tools to remove even a single U joint. So I paid some to remove the U joint and also press in new bearings. All good so far, except the guy who pressed it and then installed the slip yoke so tight that it barely moves( I mean the slip yoke). The boot is compressed and no matter what I do, it won’t budge. The drive line is about an inch short of making the slot at the rear diff. That damn thing is anything but slipper. I took it back and the guy used hammer to pound it and it is still a little short. Shouldn't slip yoke be flexible in movement? why use hammer?
Now question: how much force (using hammer) is too much? I have 4 Lb, 8 Lb and some smaller hammers. To be fair, I have used the 4 Lb “lightly” and no show. Here is picture of what I’m talking about.

 
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Old May 26, 2014 | 11:27 PM
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If you paid someone to do the work, I'd request a partial refund, and tell 'em "It's called a slip joint for a reason. It is supposed to slip as the rear axle moves up and down. Please refund my money, or restore this driveline so that it functions as designed and intended. And not with a hammer, thank you."

Ford has a special PFTE lubricant they specify for slip joints.
 
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Old May 27, 2014 | 05:36 AM
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If it moves that hard I wouldn't install it on the truck. You need to get it apart and grease it then put it back together. It should "slip" together pretty easy and you should be able to slide it by hand.
 
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Old May 27, 2014 | 09:20 AM
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Originally Posted by cjgray1974
It should "slip" together pretty easy and you should be able to slide it by hand.
Thanks, that's what I thought too. I will take it off completely and redo this.
 
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Old May 27, 2014 | 01:24 PM
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Did you mark the location of the drive shaft? I had a similar issue and it wasn't until later I found out I ended up stripping the splines in the slip yoke
So "this guy" may have just cost you more money then you want to know.... $500 or so later and I was up and rolling again
 
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Old May 27, 2014 | 01:56 PM
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Originally Posted by JOHN2001
Did you mark the location of the drive shaft? I had a similar issue and it wasn't until later I found out I ended up stripping the splines in the slip yoke
So "this guy" may have just cost you more money then you want to know.... $500 or so later and I was up and rolling again
True. Some of the slip spline shafts can only go on one way. the splines are off set so it has to be in just the right position to go back together.
 
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Old May 27, 2014 | 02:04 PM
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Originally Posted by JOHN2001
Did you mark the location of the drive shaft? I had a similar issue and it wasn't until later I found out I ended up stripping the splines in the slip yoke
So "this guy" may have just cost you more money then you want to know.... $500 or so later and I was up and rolling again
Yes, the drive shaft was marked( all the orange and red paint you see). The Splines only goes one way as far as I can tell.
 
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Old May 27, 2014 | 02:49 PM
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Originally Posted by Vijay
Yes, the drive shaft was marked( all the orange and red paint you see). The Splines only goes one way as far as I can tell.
I had mine all lined up and marked too. I forced it back together the way it came apart and I already told you my out come
 
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Old May 27, 2014 | 02:53 PM
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My shaft (insert joke here) is splined so that it only fits on one way. If the shaft wasn't forced on and bound, another possibility is too much grease on the slip yoke. This could cause a trapped pocket of air inside the coupling and require a large amount of force to overcome the vacuum (suction) created. The first time I greased my yoke (insert another adolescent joke here) I used way too much and had a hard time compressing the shaft enough to get it in place. If you have a little play in the union that might be the case.

Just my .02.
 
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Old May 27, 2014 | 03:01 PM
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when I did mine several years ago the truck rolled ever so slightly making it hard to line the yoke up properly. I had my helper come over & push the truck back just a little bit & it lined up with no problem. I had the front wheels chocked b4 I started but it had moved about 1" forward. Just my dumb ars luck I guess.
 
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Old May 27, 2014 | 03:24 PM
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The splines are such that one spline is machined to double thickness, and the corresponding slot is also machined to double thickness, serving as a one way only keyway to clock the yoke correctly.
 
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Old May 27, 2014 | 07:23 PM
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I finally got the slip yoke out with a hammer(finally). Now, what is the blue coating on the shaft? Also, can I use synthetic grease to put it back in? Or is there a special grease (light duty) that I should buy from Ford?
 
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Old May 27, 2014 | 07:39 PM
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There is a special grease.
 
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Old May 27, 2014 | 10:02 PM
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The blue is the coating on the shaft. I don't know what the special grease is but I've been using bearing grease for 7 years and things seem to be going okay. I usually have to pull the yoke apart, clean it out and regrease it once a year or so (when I start to feel the clunk-clunk-clunk on take-off).
 
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Old May 28, 2014 | 01:43 AM
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Originally Posted by Y2KW57
Ford has a special PFTE lubricant they specify for slip joints.

Originally Posted by Vijay
"is there a special grease (light duty) that I should buy from Ford?"

My first response to your thread, re-quoted above, might have "slipped" by you.


So here it is in black and white:



And, in living color:

 
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