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Hi i have a 1983 Ford F-250 with a 351w and a 4 speed in it. I believe that the throwout bearing is going out and i have never replaced one before. Is there a guild out there that explains how to do so step by step. and any other info about the removal process would be great... thank you
The transmission in your truck is going to be quite heavy so you will need a transmission jack or a really strong friend. But here's how I would do it, assuming it is a 2wd:
Chock the wheels
Remove the driveshaft
Remove the shifter and clutch linkage
Put the jack under the tranny and take the weight off the rear cross member
Remove the rear cross member
Put a jack and a piece of wood under the rear of the engine to keep it from tilting when you remove the tranny. It won't take much, just enough to steady it.
Loosen the bell housing/engine bolts and remove four of them in the corners
Replace those four bolts with guide pins made out of bolts with the heads cut off. Just thread them in far enough to ensure they'll hold the load.
Pull the other bolts
Slide the transmission back and lower it when it comes free of the clutch and guide pins
Remove the throwout bearing and replace it
Reverse the above procedure
That's an over-simplified list, but it'll get you close.
Yes, it is similar. BUT, when you pull the transfer case off the tranny you will probably have some lube run out. Don't panic as there shouldn't be that much as it is just stuff that leaked past the seal in the tranny or the t-case. No need to drain the fluids.
It is possible to pull the tranny and t-case together, but the t-case sets off to the side and makes the combo unbalanced so it takes a very good tranny jack with a large base. And, you must lash the combo down to the jack tightly. I don't think it is worth it so I pull the t-case off before pulling the tranny.
Oh, and you have to pull the shift linkage to the t-case.
The transmission in your truck is going to be quite heavy so you will need a transmission jack or a really strong friend. But here's how I would do it, assuming it is a 2wd:
Chock the wheels
Remove the driveshaft
Remove the shifter and clutch linkage
Put the jack under the tranny and take the weight off the rear cross member
Remove the rear cross member
Put a jack and a piece of wood under the rear of the engine to keep it from tilting when you remove the tranny. It won't take much, just enough to steady it.
Loosen the bell housing/engine bolts and remove four of them in the corners
Replace those four bolts with guide pins made out of bolts with the heads cut off. Just thread them in far enough to ensure they'll hold the load.
Pull the other bolts
Slide the transmission back and lower it when it comes free of the clutch and guide pins
Remove the throwout bearing and replace it
Reverse the above procedure
That's an over-simplified list, but it'll get you close.
I'm having this same problem in my 85 F350 (2wd). I'm going to pay someone to do this for me. How long should this take (estimate)?
I would not do all this to replace a throwout bearing. The clutch would be replaced at the same time, especially if you are paying someone to do it. You are paying all that money for the labor, the clutch will be cheap. Get a kit and it will give you everything you need. Also if your truck has the internal slave cylinder, replace that too. If it's external, it's not that important, it can be replaced later.
Yes a clutch kit is cheap...and only 4k miles later mine is going back in for another throwout bearing. Started making noise within a month after it was put in. I would not recommend NAPA for your clutch kit.
I'd also inspect the pilot bearing, which reminds me, I need to do a clutch job on my 460 F-250 4WD.
Will removing the engine rear cover plate give me enough access to see if I have an 11" or 12" clutch or if my flywheel is drilled to take a 12" clutch?
I'd like to get a kit before pulling the gearboxes.
Tom, The plate goes on before the flywheel.
I don't know of a way to remove it first.
Not certain about your '85, but I can say my '87/T-19 combo was not drilled to accept the 12" clutch needed for the ZF swap I did.
That said, I am no expert and can only relate my own experiences.
You might look up the various parts online and see if the numbers match, or what were options for your particular year.
I'd rent a puller for the pilot bearing, I think it cost me $12 for 4 hours (but that was several years ago and I could be misremembering).
A transmission jack is necessary for reinstallation but I've always used floor jacks when removing. I also remove the transfer case, first, mostly cuz of the balance issues I fear..