Notices
Excursion - King of SUVs 2000 - 2005 Ford Excursion
Sponsored by:
Sponsored by:

My 2002 Excursion Build

Thread Tools
 
Search this Thread
 
Old Oct 3, 2013 | 03:04 AM
  #16  
Tylus's Avatar
Tylus
Thread Starter
|
MMNC (SS)(Ret)
Veteran: Navy
20 Year Member
Photogenic
Photoriffic
Joined: Mar 2004
Posts: 11,607
Likes: 151
From: SE Georgia
Club FTE Silver Member

left is the 2008+ plug, right is the 2002 plug


and check out these nifty converter plugs the mirrors came with. not sure what to do with these. might do a pinout for when I run running lights into my new mirrors. the wiring is already in there, but the X itself doesn't support them yet. Luckily the blinker wiring was already present and works wonderfully
 
Reply
Old Oct 3, 2013 | 08:15 AM
  #17  
Technologiq's Avatar
Technologiq
Elder User
Joined: Jan 2013
Posts: 916
Likes: 1
From: Reno, NV
The signal worked right out of the box?

Originally Posted by Tylus
[/IMG]

and check out these nifty converter plugs the mirrors came with. not sure what to do with these. might do a pinout for when I run running lights into my new mirrors. the wiring is already in there, but the X itself doesn't support them yet. Luckily the blinker wiring was already present and works wonderfully
 
Reply
Old Oct 3, 2013 | 11:41 AM
  #18  
Tylus's Avatar
Tylus
Thread Starter
|
MMNC (SS)(Ret)
Veteran: Navy
20 Year Member
Photogenic
Photoriffic
Joined: Mar 2004
Posts: 11,607
Likes: 151
From: SE Georgia
Club FTE Silver Member





Yes, 2002 X's come pre wired for turn signals in mirrors. They just didn't get turn signals in the tow mirrors until 2005.

All I did was plug n' play last night.
 
Reply
Old Oct 3, 2013 | 12:25 PM
  #19  
xmontex4's Avatar
xmontex4
Logistics Pro
Joined: Nov 2010
Posts: 4,654
Likes: 20
From: Tewksbury, MA
Looks awesome man I added the power mirrors to my truck and i love them the visibility is amazing, i just gotta get around to wiring the power fold/telescope still.
 
Reply
Old Oct 3, 2013 | 12:27 PM
  #20  
jstnromero's Avatar
jstnromero
Postmaster
15 Year Member
Joined: Nov 2006
Posts: 2,807
Likes: 0
From: The Woodlands, TX
Looks good Tylus. I cannot wait to see the progress of this rig.
 
Reply
Old Nov 9, 2013 | 06:35 PM
  #21  
Tylus's Avatar
Tylus
Thread Starter
|
MMNC (SS)(Ret)
Veteran: Navy
20 Year Member
Photogenic
Photoriffic
Joined: Mar 2004
Posts: 11,607
Likes: 151
From: SE Georgia
Club FTE Silver Member

Current Update of the Excursion following todays installs



Suspension: Custom 3" front/2" rear
Rear:
  • "F" codes from a 2005/2006 F-250 - Custom modded with AAL taken from the factory "G" codes the X came with. Gained 2" of height over stock, but maintained mostly same ride quality. It's a play on the popular modded "B" code that most guys do.

Front:
  • Custom AAL taken from OEM rear "G" codes and added to OEM front leaf pack. Gained 0.5"-1". No more bottoming out. No real effect on ride quality
  • 2" lift shackles installed
  • Quad Shock mount installed
  • Quad Shocks installed
Rims/Tires
  • OEM 16" alloys painted black with chrome hub caps
  • 315/75-16 (35" tall) Nitto Terra Grapplers
Exterior:
  • 2008 Style Tow Mirrors
  • 2006 Style Headlights with DIY Harley Mod
  • 2006 header panel
  • 99-04 Style Foglights (waiting to install)
  • 2012 FX4 Realtree Sticker
  • Shiny tailpipe
  • Fleabay El Cheapo Backup Camera
  • Remove cladding (I'm lazy...it'll happen )
  • 2006 grille (waiting on funds)
  • 2006 style bumper to finish conversion (waiting on funds)
Interior:
  • 4x2 Rear Hatch Struts
  • Eonon G2240U Headunit Eonon G2240U Headunit
  • Eonon 7" Dropdown DVD Player (waiting to install)
  • 2010 F-150 rearview mirror with LCD screen
  • 3 carseats and a tween girls stuff
  • Leather Seats (waiting on funds)
  • Swap console to jump seat from 08+ truck (waiting on funds)
Performance:
  • Muffler delete/straight pipe - loud she is
  • 5 Star Tuning (waiting on funds)
  • Custom "Y" pipe to correct OEM funkiness (waiting on funds)


I'll spec out the installs in the next few posts.
 
Reply
Old Nov 9, 2013 | 06:42 PM
  #22  
Tylus's Avatar
Tylus
Thread Starter
|
MMNC (SS)(Ret)
Veteran: Navy
20 Year Member
Photogenic
Photoriffic
Joined: Mar 2004
Posts: 11,607
Likes: 151
From: SE Georgia
Club FTE Silver Member

2" lift shackles coupled with the custom AAL up front


quad shocks



flipped the sway bar upper link mounts to allow the sway bar links to clear the leaf springs




rides much nicer up front. I don't know what was causing my clunk...but between the new sway bar mounts and todays work, the clunks are totally gone. also gone is all of the body sway due to the new sway bar positioning, and the quad shocks.

happy camper. now I need to order custom length rear shocks to be truly "finished" up front....until I get a dual steering stabilizer...and...and...and.......
 
Reply
Old Nov 9, 2013 | 08:03 PM
  #23  
02TB250's Avatar
02TB250
Posting Guru
Joined: Aug 2012
Posts: 1,144
Likes: 1
From: ALPHA ,NJ
X looks awesome man. Looking almost like your old sd.

The dual socks haven't stiffened the ride at all? I was considering this when I did the bilsteins, but was told that it would cause massive stiff ride
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-1

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-2

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-3

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-4

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-5

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-6

Every 2026 Ford Engine Explained

 Brett Foote
story-7

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-8

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-9

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
Old Nov 9, 2013 | 09:25 PM
  #24  
Tylus's Avatar
Tylus
Thread Starter
|
MMNC (SS)(Ret)
Veteran: Navy
20 Year Member
Photogenic
Photoriffic
Joined: Mar 2004
Posts: 11,607
Likes: 151
From: SE Georgia
Club FTE Silver Member

The ride is firmer. I don't find it rough though. I used the cheapest Monroe shocks I could find for a F250. Those shocks are 1" longer than excursion shocks for front.

The dampening force is okay. It really helped with body roll. Old shocks were blown out.
 
Reply
Old Nov 9, 2013 | 10:26 PM
  #25  
xmontex4's Avatar
xmontex4
Logistics Pro
Joined: Nov 2010
Posts: 4,654
Likes: 20
From: Tewksbury, MA
The clunk is from the sway bar, it's common in the 99-04 Super Dutys I forgot the excursion is identical up front.
 
Reply
Old Nov 9, 2013 | 11:24 PM
  #26  
Tylus's Avatar
Tylus
Thread Starter
|
MMNC (SS)(Ret)
Veteran: Navy
20 Year Member
Photogenic
Photoriffic
Joined: Mar 2004
Posts: 11,607
Likes: 151
From: SE Georgia
Club FTE Silver Member

sway bar already had brand new end links...3-4 days ago I put brand new bushings on the bar itself where it bolts to the axle...about 3/4 of my clunks went away. still had a persistent clunk on occasional turn

seems like that final lingering clunk is gone
 
Reply
Old Jan 7, 2014 | 03:55 AM
  #27  
Tylus's Avatar
Tylus
Thread Starter
|
MMNC (SS)(Ret)
Veteran: Navy
20 Year Member
Photogenic
Photoriffic
Joined: Mar 2004
Posts: 11,607
Likes: 151
From: SE Georgia
Club FTE Silver Member

update from past 2 months

OEM Ford Clearance Lights that have been VHT'd and clearcoated
Amber LED sidemarker lights...so idiots won't sideswipe me
and
2005 style grab handle on drivers A pillar



 
Reply
Old Jan 7, 2014 | 05:57 AM
  #28  
02TB250's Avatar
02TB250
Posting Guru
Joined: Aug 2012
Posts: 1,144
Likes: 1
From: ALPHA ,NJ
Originally Posted by Tylus
update from past 2 months

OEM Ford Clearance Lights that have been VHT'd and clearcoated
Amber LED sidemarker lights...so idiots won't sideswipe me
and
2005 style grab handle on drivers A pillar
Those marker kicks look great, are you still getting a decent light output even though they're so dark? And how hard was the handle to add, really wish my 02 had one.

Sent from my Galaxy using IB AutoGroup
 
Reply
Old Jan 7, 2014 | 09:57 AM
  #29  
Tylus's Avatar
Tylus
Thread Starter
|
MMNC (SS)(Ret)
Veteran: Navy
20 Year Member
Photogenic
Photoriffic
Joined: Mar 2004
Posts: 11,607
Likes: 151
From: SE Georgia
Club FTE Silver Member

1.5-2 hrs to install from time I decided to do it till done. I watched 2 tv episodes while cutting the recesses



View from seat
 
Reply
Old Jan 7, 2014 | 10:03 AM
  #30  
xmontex4's Avatar
xmontex4
Logistics Pro
Joined: Nov 2010
Posts: 4,654
Likes: 20
From: Tewksbury, MA
I love my drivers side handle I want to ad gauges but i don't want to give up the handle lol.
 
Reply



All times are GMT -5. The time now is 04:15 AM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE