Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

Fuel Filter Light

Thread Tools
 
Search this Thread
 
Old Aug 26, 2013 | 09:46 AM
  #1  
Brown Falcon's Avatar
Brown Falcon
Thread Starter
|
Hotshot
Joined: Jul 2008
Posts: 11,231
Likes: 130
From: Thomasville, GA
Fuel Filter Light

Hey everyone, long time no see...

Got a problem with my truck recently. I'll be driving down the freeway and my fuel filter light will come on. It just gradually gets brighter until it is on completely, then the truck loses power and sometimes shuts down completely when I stop. It happens more when I am passing or giving it a lot of go pedal. I can drain the bowl and it gets better for a little while, but it comes back again.

I've changed the filter twice this month, run multiple tanks of fuel from different stations, and the last filter I switched still looked fine.

The problem seems to happen most when I am running on the front tank (stock tank from '95) but it seems to go away when I switch to the rear (38 gallon tank I installed about 3 years ago).

Any ideas?
 
Reply
Old Aug 26, 2013 | 10:13 AM
  #2  
FI460's Avatar
FI460
Cargo Master
15 Year Member
Photogenic
Photoriffic
Joined: Feb 2009
Posts: 2,111
Likes: 0
From: Yreka, CA
Tank switchover? I'm not sure what the technical name is. There's a valve down there by the tanks though that might be your culprit.
 
Reply
Old Aug 26, 2013 | 03:18 PM
  #3  
ReBilld's Avatar
ReBilld
Hotshot
10 Year Member
Joined: Jan 2012
Posts: 11,132
Likes: 3
From: Southern West Virginia
How's it going Evan! Try cleaning the FPR screen in the fuel bowl.
 
Reply
Old Aug 26, 2013 | 05:47 PM
  #4  
madpogue's Avatar
madpogue
Lead Driver
20 Year Member
Liked
Joined: Oct 2003
Posts: 8,476
Likes: 37
From: Madison, WI
Sounds like some nasty foreign substance in the front tank....
 
Reply
Old Aug 26, 2013 | 06:14 PM
  #5  
Brown Falcon's Avatar
Brown Falcon
Thread Starter
|
Hotshot
Joined: Jul 2008
Posts: 11,231
Likes: 130
From: Thomasville, GA
Originally Posted by FI460
Tank switchover? I'm not sure what the technical name is. There's a valve down there by the tanks though that might be your culprit.
I've thought about that, but not sure how that would affect how it is running. I ran the front tank for over 100 miles before the filter light came on this last tank.

Originally Posted by ReBilld
How's it going Evan! Try cleaning the FPR screen in the fuel bowl.
Cleaned it last time I swapped filters and it was sqeaky clean...

Originally Posted by madpogue
Sounds like some nasty foreign substance in the front tank....
Could be this, maybe the sock in the fuel tank is gummed up?
 
Reply
Old Aug 26, 2013 | 06:22 PM
  #6  
madpogue's Avatar
madpogue
Lead Driver
20 Year Member
Liked
Joined: Oct 2003
Posts: 8,476
Likes: 37
From: Madison, WI
Originally Posted by Brown Falcon
Could be this, maybe the sock in the fuel tank is gummed up?
Could be, but it's not a sock, but a metal and hard plastic strainer. We usu. call it the "showerhead". Looks like this:
Amazon.com: E5tz9j306ba Oem Diesel Ford Fuel Tank Sender Pickup Screen/Strainer: Automotive Amazon.com: E5tz9j306ba Oem Diesel Ford Fuel Tank Sender Pickup Screen/Strainer: Automotive
. Sometimes the showerhead itself comes off, falls apart, and the broken bits get caught in the line, or sucked up to the filter.

If you've got a place to put it, and a couple guys to help you, supposedly removing the bed is the easiest way to get to it. Alternative is to drop the tank, not much fun esp. if it's a 4x4 (the skid plate isn't exactly feather light...). You'll want a new lock ring for the sender/line plate if you opt to take it off; it's pretty-much a given that you have to destroy the existing lock ring to remove it.

How much fuel is in the front tank?
 
Reply
Old Aug 26, 2013 | 06:26 PM
  #7  
Brown Falcon's Avatar
Brown Falcon
Thread Starter
|
Hotshot
Joined: Jul 2008
Posts: 11,231
Likes: 130
From: Thomasville, GA
Originally Posted by madpogue
Could be, but it's not a sock, but a metal and hard plastic strainer. We usu. call it the "showerhead". Looks like this: Amazon.com: E5tz9j306ba Oem Diesel Ford Fuel Tank Sender Pickup Screen/Strainer: Automotive . Sometimes the showerhead itself comes off, falls apart, and the broken bits get caught in the line, or sucked up to the filter.

If you've got a place to put it, and a couple guys to help you, supposedly removing the bed is the easiest way to get to it. Alternative is to drop the tank, not much fun esp. if it's a 4x4 (the skid plate isn't exactly feather light...). You'll want a new lock ring for the sender/line plate if you opt to take it off; it's pretty-much a given that you have to destroy the existing lock ring to remove it.

How much fuel is in the front tank?
About 10 gallons left in the front, give or take. It's a 4x4 but the skid plate isn't on it right now. I may just run the rear tank for a while until I can take care of the front (if that ends up being the problem). I can go over 600 miles on the rear tank, so that isn't a problem.

Isn't a faily common problem with the stock tanks having the inside de-laminate or something?
 
Reply
Old Aug 30, 2013 | 03:17 PM
  #8  
Airstreamer67's Avatar
Airstreamer67
Senior User
Joined: May 2013
Posts: 208
Likes: 0
I'm not aware of tank delamination problems with our OBS models. I've read about some years of SDs and vans having delamination problems. Those folks report fuel filters full of a silvery substance, which is the lining of their fuel tanks. Nasty.

If you haven't found the reason for your fuel restriction problem and it's continuing, I'd advise you look for the source. It will likely get worse and bite you at the most inconvenient time.

Look from the fuel tanks (obviously the front one, if you've identified that's where your problems seem to come from), the shower head pickups, the fuel lines, the tank selection switch.

I'd suggest you use a tire pressure gauge on the Schraeder valve on the fuel filter housing to see what it says. It should show 40 to 50 psi or so with the engine idling.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Aug 30, 2013 | 04:26 PM
  #9  
Brown Falcon's Avatar
Brown Falcon
Thread Starter
|
Hotshot
Joined: Jul 2008
Posts: 11,231
Likes: 130
From: Thomasville, GA
Originally Posted by Airstreamer67
I'm not aware of tank delamination problems with our OBS models. I've read about some years of SDs and vans having delamination problems. Those folks report fuel filters full of a silvery substance, which is the lining of their fuel tanks. Nasty.

If you haven't found the reason for your fuel restriction problem and it's continuing, I'd advise you look for the source. It will likely get worse and bite you at the most inconvenient time.

Look from the fuel tanks (obviously the front one, if you've identified that's where your problems seem to come from), the shower head pickups, the fuel lines, the tank selection switch.

I'd suggest you use a tire pressure gauge on the Schraeder valve on the fuel filter housing to see what it says. It should show 40 to 50 psi or so with the engine idling.
I'll check everything from the front tank forward when I have the time. I've just been running it on the rear tank for now and have had zero issues since.

I shimmed my FPR about 3 years ago (was reading 65 psi after) but I suppose I should check it again. Really wish I had the time/money for electric fuel...
 
Reply
Old Aug 30, 2013 | 06:10 PM
  #10  
FI460's Avatar
FI460
Cargo Master
15 Year Member
Photogenic
Photoriffic
Joined: Feb 2009
Posts: 2,111
Likes: 0
From: Yreka, CA
Originally Posted by Brown Falcon
I shimmed my FPR about 3 years ago (was reading 65 psi after) but I suppose I should check it again. Really wish I had the time/money for electric fuel...
Better start saving for projects now Evan. I'll be up there in less than a year to help you
 
Reply
Old Aug 30, 2013 | 10:33 PM
  #11  
Brown Falcon's Avatar
Brown Falcon
Thread Starter
|
Hotshot
Joined: Jul 2008
Posts: 11,231
Likes: 130
From: Thomasville, GA
Originally Posted by FI460
Better start saving for projects now Evan. I'll be up there in less than a year to help you
The only projects I am saving for right now involve paying for my son's pre-school, making it through the rest of my schooling, paying for my wife's nursing program, and all the other fun things that life is gonna throw our way the next couple years...

THEN maybe I can save up for some fun truck stuff!
 
Reply
Old Aug 30, 2013 | 11:06 PM
  #12  
fordpride's Avatar
fordpride
Post Fiend
Joined: Dec 2009
Posts: 15,505
Likes: 18
From: Livoina,La
Evan I think you have a issue with the selector valve not opening all the way or you have something getting sucked up in the tank
 
Reply
Old Sep 25, 2013 | 06:32 PM
  #13  
dpatterson200544's Avatar
dpatterson200544
Freshman User
Joined: Jul 2012
Posts: 27
Likes: 1
fuel filter light

mine started coming on at acceleration then would go off when i leveled out at crusing speed it started staying on longer then it would not go out and left me on the side of freeway thinking fuel pressure regulator started tearing into it last night cant find the fuel pressure regulator any help would be great thanks
 
Reply
Old Sep 25, 2013 | 07:54 PM
  #14  
ReBilld's Avatar
ReBilld
Hotshot
10 Year Member
Joined: Jan 2012
Posts: 11,132
Likes: 3
From: Southern West Virginia
Originally Posted by dpatterson200544
mine started coming on at acceleration then would go off when i leveled out at crusing speed it started staying on longer then it would not go out and left me on the side of freeway thinking fuel pressure regulator started tearing into it last night cant find the fuel pressure regulator any help would be great thanks
The FPR is mounted to the driver side of the fuel bowl. The two return lines that come from the front of the heads hook to it.
 
Reply
Old Sep 25, 2013 | 10:32 PM
  #15  
oldbird1965's Avatar
oldbird1965
Fleet Owner
20 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2004
Posts: 20,418
Likes: 196
From: AZ
Club FTE Silver Member

I don't have anything to add but to say HI!
 
Reply



All times are GMT -5. The time now is 08:36 PM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE