Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

Glow plug/pcm issues

Thread Tools
 
Search this Thread
 
Old Aug 19, 2013 | 11:51 PM
  #16  
pjwoolw's Avatar
pjwoolw
Postmaster
Joined: Nov 2005
Posts: 3,168
Likes: 10
From: San Ramon Ca.
Club FTE Silver Member

Just a cautionary statement. A new part doesn't mean it's a good part. The voltage drop across the relay / feed to the glow plugs has to be within the specs Jim posted or it throws a code. If the code is stored on the PCM and doesn't go away after you clear all codes that is not a bad thing. They are just stored on the PCM. Not a problem. It might be a good idea if your issue doesn't go away to replace the shunt. Not a big ticket item. Otherwise OHM out the glow plugs. Someone will come up with a proper reading as I don't remember of the top my head. If the truck starts OK with no white smoke I would say your good to go. If you get white smoke and the engine is slow to start there is a problem.
 
Reply
Old Aug 20, 2013 | 08:29 AM
  #17  
RÖENTGEEP's Avatar
RÖENTGEEP
FOREIGN GURU
Joined: Jul 2006
Posts: 7,655
Likes: 7
From: Celaya, Gto. MX
Club FTE Silver Member

Wink

Originally Posted by pjwoolw
Just a cautionary statement. A new part doesn't mean it's a good part. The voltage drop across the relay / feed to the glow plugs has to be within the specs Jim posted or it throws a code. If the code is stored on the PCM and doesn't go away after you clear all codes that is not a bad thing. They are just stored on the PCM. Not a problem. It might be a good idea if your issue doesn't go away to replace the shunt. Not a big ticket item. Otherwise OHM out the glow plugs. Someone will come up with a proper reading as I don't remember of the top my head. If the truck starts OK with no white smoke I would say your good to go. If you get white smoke and the engine is slow to start there is a problem.
GLOW PLUGS TEST.

each connector has 5 pins

1 2 3 4 5
- - - - -

1 and 5 are glow plugs. Assuming the glow plugs are good with an ohm meter, black lead on battery ground and red lead on either pin you should have 10 or less ohms. preferable 5 or so. if it reads OL (out of Limits) either you have bad wiring or a bad glow plug at which time you need to do the same test but at the top of the glow plug and not the connector.

Then to test the other three terminals with the black lead on 3 and the red lead on either 2 or 4 you should have 3.5 ohms plus or minus a few tenths. the pin 3 is common for those two injectors. If you have more resistance than that you have wiring or injector solenoid issues and the valve cover needs to come off.

 
Reply
Old Aug 20, 2013 | 11:21 AM
  #18  
hsshoer's Avatar
hsshoer
Thread Starter
|
New User
Joined: Aug 2013
Posts: 14
Likes: 0
ok, I tested the gpr and the shunt passed no problems. If I did this correctly and understood it correctly, I tested the ohms at the connector that goes under valve covers that go to the glow plugs; I put my black wire on the neg. at the battery, and the red to the 1'st pin and then the fifth pin, my digital meter went from 1-0 (1 when not touching anything and 0 when I touch both leads) when I touched them. Then I put the red on both pin 2 and 4, black on pin 3 meter went from 1-0.2. So my question is did I do this correctly? and if I did it sounds to me the glow plugs or injector solinoids are bad?
 
Reply
Old Aug 20, 2013 | 11:55 AM
  #19  
madpogue's Avatar
madpogue
Lead Driver
20 Year Member
Liked
Joined: Oct 2003
Posts: 8,476
Likes: 37
From: Madison, WI
What ohm range did you set your meter to? You should set it to the lowest range possible.
 
Reply
Old Aug 20, 2013 | 12:30 PM
  #20  
pjwoolw's Avatar
pjwoolw
Postmaster
Joined: Nov 2005
Posts: 3,168
Likes: 10
From: San Ramon Ca.
Club FTE Silver Member

Post up the voltage readings in and out of the GPR. This is also dependent on the condition of your batteries.
 
Reply
Old Aug 20, 2013 | 09:34 PM
  #21  
hsshoer's Avatar
hsshoer
Thread Starter
|
New User
Joined: Aug 2013
Posts: 14
Likes: 0
GPR volts: in 11.8 out 11.6. Tested the ohms at pins 1 and 4 (setting at the 200, wont read at any other setting), got 0.7. Tested pins 3 and 4, got 3.3. Brand spanking knew batteries and cables and are fully charged. I do have one other thought, could by any chance the oil temp sensor throw a GP code even if it's not throwing a Oil Temp Sensor code? Thanks again for all your thoughts, suggestions and ideas.
 
Reply
Old Aug 22, 2013 | 10:02 PM
  #22  
hsshoer's Avatar
hsshoer
Thread Starter
|
New User
Joined: Aug 2013
Posts: 14
Likes: 0
ok still at a loss.
 
Reply
Old Aug 23, 2013 | 08:59 AM
  #23  
Hussler's Avatar
Hussler
Postmaster
Joined: Sep 2007
Posts: 4,195
Likes: 6
From: Medford Oregon
Club FTE Silver Member

Originally Posted by hsshoer
ok still at a loss.
At a loss for what?

No, EOT sensor won't throw a glow plug code. What resistances are are you measuring, valve cover connectors? If so ...

Pin 1 to battery ground = one glow plug
Pin 5 to battery ground = other glow plug

Pin 2 to pin 3 = one injector solenoid (pin 3 is injector ground)
Pin 4 to pin 3 = other injector solenoid (pin 3 is injector ground)

Re-measure and report back.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-1

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-2

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-3

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-4

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-5

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-6

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-7

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-8

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-9

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
Old Aug 23, 2013 | 09:23 AM
  #24  
hsshoer's Avatar
hsshoer
Thread Starter
|
New User
Joined: Aug 2013
Posts: 14
Likes: 0
I am at a loss for what to do next....
I am measuring at the valve cover connectors, and I did a type err, I met 1 and 5 not one and 4, my apologies. I had it set at the 200 with a reading of .7, and pins 3 and 4 a reading of 3.3. thank you.

Just one side note, these batteries are brand knew, however the truck seems to turn over ok with the starter but when I did do these tests the first time I made sure the batteries were fully charged with a charger and they were slightly low. took about 40-60 mins. to charge up. It seems like I had read somewhere (have read so much stuff on this issue, I could be wrong) that a bad starter could cause a glow plug issue as well as drain down the batteries. Just trying to think outside the box.
 
Reply
Old Aug 23, 2013 | 10:57 AM
  #25  
madpogue's Avatar
madpogue
Lead Driver
20 Year Member
Liked
Joined: Oct 2003
Posts: 8,476
Likes: 37
From: Madison, WI
If you're measuring the resistance _between_ pins 1 and 5, that won't tell you anything. You measure between pin 1 and ground, and then between pin 5 and ground.
 
Reply
Old Aug 23, 2013 | 03:35 PM
  #26  
hsshoer's Avatar
hsshoer
Thread Starter
|
New User
Joined: Aug 2013
Posts: 14
Likes: 0
Yes, I measured between pin 1 and ground on battery and pin 5 and ground on battery.
 
Reply
Old Aug 23, 2013 | 08:18 PM
  #27  
madpogue's Avatar
madpogue
Lead Driver
20 Year Member
Liked
Joined: Oct 2003
Posts: 8,476
Likes: 37
From: Madison, WI
Hmmm, 0.7 ohms is on the low side, low resistance means the GPs are drawing higher current than expected. Not sure how that might relate to the GP-specific codes.
 
Reply
Old Aug 23, 2013 | 08:32 PM
  #28  
Hussler's Avatar
Hussler
Postmaster
Joined: Sep 2007
Posts: 4,195
Likes: 6
From: Medford Oregon
Club FTE Silver Member

Originally Posted by hsshoer
Yes, I measured between pin 1 and ground on battery and pin 5 and ground on battery.
On all four valve cover plugs, two on each bank?
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
johnnyo53
1999 - 2003 7.3L Power Stroke Diesel
43
Mar 12, 2020 12:15 AM
ranagent
1999 - 2003 7.3L Power Stroke Diesel
15
Sep 8, 2015 07:37 AM
jhess
1999 - 2003 7.3L Power Stroke Diesel
3
Apr 15, 2007 07:02 AM
nailerdog
1999 - 2003 7.3L Power Stroke Diesel
5
Feb 23, 2005 08:06 AM
78SupercabPowerstroke
1999 - 2003 7.3L Power Stroke Diesel
3
Feb 22, 2002 09:27 AM




All times are GMT -5. The time now is 04:09 PM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE