Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

7.3 no start. need ae.

Thread Tools
 
Search this Thread
 
Old Jun 29, 2013 | 08:46 PM
  #1  
jdarrow123's Avatar
jdarrow123
Thread Starter
|
Freshman User
Joined: Jun 2013
Posts: 28
Likes: 0
7.3 no start. need ae.

I got a new rebuilt motor in my 2002 f350 with the 7.3
it has all new pistons and rings, bearing, lpop, arp main studs, arp head studs, main stud girdle, new 165cc single shot injectors, new t500 hpop, new water pump, two new batteries, new alternator, new camshaft sensor, new injector control pressure sensor, new valve cover gaskets, pigtails, gpr, glowplugs, fuel crossover from riffraff, new water temp sensor, new starter solenoid, new turbo (38R) 6position chip programed by riffraff diesel, I crank over the engine but my check gauge light stays on and battery light does too, there is no air in fuel lines, fuel goes up to the bowl fine, all the fuses were good, when I crank it over there is a black box behind the passenger side battery that is vibrating and clicking when it is cranking over. if someone has AE near point harbor nc or virgina beach and could help me please I need help badly. I can pay for gas to come and a little money to help test it. the oil reservoir is full. im not sure how to put pics on here but if you can help ill email a pic of that box I was talking about.
 
Reply
Old Jun 29, 2013 | 08:54 PM
  #2  
BigAlsPSD's Avatar
BigAlsPSD
Post Fiend
Joined: May 2009
Posts: 5,470
Likes: 3
From: Pea Ridge, AR
Club FTE Gold Member
The "box" sounds like you are describing the vacuum pump.
 
Reply
Old Jun 29, 2013 | 09:00 PM
  #3  
jdarrow123's Avatar
jdarrow123
Thread Starter
|
Freshman User
Joined: Jun 2013
Posts: 28
Likes: 0
do you have an email I could send pictures to you if you don't mind. if not that's okay. I actually believe you replied to my last post too, so thank you for your time and help.
 
Reply
Old Jun 29, 2013 | 09:02 PM
  #4  
BigAlsPSD's Avatar
BigAlsPSD
Post Fiend
Joined: May 2009
Posts: 5,470
Likes: 3
From: Pea Ridge, AR
Club FTE Gold Member
Got your message, that is your vacuum pump, I will post the pics in just a second.
 
Reply
Old Jun 29, 2013 | 09:12 PM
  #5  
jdarrow123's Avatar
jdarrow123
Thread Starter
|
Freshman User
Joined: Jun 2013
Posts: 28
Likes: 0
just sent the email to you. thanks for the help.
 
Reply
Old Jun 29, 2013 | 09:20 PM
  #6  
BigAlsPSD's Avatar
BigAlsPSD
Post Fiend
Joined: May 2009
Posts: 5,470
Likes: 3
From: Pea Ridge, AR
Club FTE Gold Member
Here they are, like I said, it's your vacuum pump.



 
Reply
Old Jun 29, 2013 | 09:21 PM
  #7  
jdarrow123's Avatar
jdarrow123
Thread Starter
|
Freshman User
Joined: Jun 2013
Posts: 28
Likes: 0
thank you, will a bad vacuum pump stop a truck from starting? will it effect the battery or charging system?
 
Reply
Old Jun 29, 2013 | 09:25 PM
  #8  
BigAlsPSD's Avatar
BigAlsPSD
Post Fiend
Joined: May 2009
Posts: 5,470
Likes: 3
From: Pea Ridge, AR
Club FTE Gold Member
The only way it would keep from starting would be if the battery voltage was dropping below 10V or so while cranking.

Is it running all the time or just while the key is on?

If you have a vacuum leak, it will run when there is a demand. Could be a leak to the ESOF hubs or to the A/C vent controls.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-1

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-2

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-3

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-4

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-5

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-6

Every 2026 Ford Engine Explained

 Brett Foote
story-7

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-8

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-9

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
Old Jun 29, 2013 | 09:35 PM
  #9  
jdarrow123's Avatar
jdarrow123
Thread Starter
|
Freshman User
Joined: Jun 2013
Posts: 28
Likes: 0
It just vibrates and makes a really bad clicking sound when the key is on, and my battery light stays on all the time with two new batteries and a new alternator. tight connections on terminals.
 
Reply
Old Jun 29, 2013 | 09:45 PM
  #10  
carltonwebb's Avatar
carltonwebb
Cargo Master
15 Year Member
Photogenic
Joined: Oct 2010
Posts: 2,089
Likes: 16
If the truck is not running, and key is on, the battery light will stay on. Same for CEL
 
Reply
Old Jun 29, 2013 | 09:52 PM
  #11  
jdarrow123's Avatar
jdarrow123
Thread Starter
|
Freshman User
Joined: Jun 2013
Posts: 28
Likes: 0
also the check gauge light is on, and truck will not start so im not to sure if this is the problem or not,
 
Reply
Old Jun 29, 2013 | 10:04 PM
  #12  
BigAlsPSD's Avatar
BigAlsPSD
Post Fiend
Joined: May 2009
Posts: 5,470
Likes: 3
From: Pea Ridge, AR
Club FTE Gold Member
Being that this is a fresh rebuild I would start with thinking loss of oil...really some form of diagnostic tool to be able to view ICP would be helpful, and I know that's what you are looking for.

You could rig up a temporary low pressure gauge to make sure you are not loosing it before the high pressure oil pump. Galley plugs on the back of the block have been forgotten before...

Or it could just be as simple as trash in the IPR.
 
Reply
Old Jun 29, 2013 | 10:10 PM
  #13  
carltonwebb's Avatar
carltonwebb
Cargo Master
15 Year Member
Photogenic
Joined: Oct 2010
Posts: 2,089
Likes: 16
Check gauge light implies something off such as oil psi, overheat etc but i really think it will be on as long as key is on not running. Does it build oil psi while cranking? They don't always show up but usually if its been turned over a bit, it will start building oil psi before cranking.

Good luck with it. If you have cranked on it a bit, make sure you are keeping batteries charged. It WILL not crank below 10.5 v as bigal mentioned earler

You plugged up IPR and cleaned all the oil off of ICP sensor connector before plugging back up? And tightened hpop nut?
 
Reply
Old Jun 29, 2013 | 10:14 PM
  #14  
jdarrow123's Avatar
jdarrow123
Thread Starter
|
Freshman User
Joined: Jun 2013
Posts: 28
Likes: 0
ill check maybe I got a bad hpop, I haven't lost in oil that I have seen ill check again tomorrow. the galley plugs are all back in place. maybe the reservoir needs more what is the sensor on top of the oil reservoir? batteries are always being charged
 
Reply
Old Jun 29, 2013 | 10:18 PM
  #15  
BigAlsPSD's Avatar
BigAlsPSD
Post Fiend
Joined: May 2009
Posts: 5,470
Likes: 3
From: Pea Ridge, AR
Club FTE Gold Member
The sensor atop the reservoir is the oil pressure sensor for the gauge on the dash. More of a switch really.
 
Reply



All times are GMT -5. The time now is 01:36 AM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE