I need some clarification.
It's been a while, work and some classes have been keeping me busy. I just bought a pressurized sandblaster and the aluminum-oxide media, I haven't gotten to try it out yet.
The clarification I need is the steps following sand blasting. These are the things I need to do, but I'm not sure of the order to do them:
-Use Jasco, Ospho or other prep product on bare metal
-Cover with enamel primer or Zero Rust or Por 15 (I know that this follows the Jasco)
-Weld any holes, cracks, patches and grind the welds clean
-Use body tools to straighten panels
-Use body filler to smooth everything out
-Cover with sandable primer and do finish sanding
-Cover with final primer and color and clear coat with wet sanding in between (primer, paint and clear from the same brand to ensure that they will work together)
-Anything else I skipped or forgot about?
This is the basic order that I understand things are done, but if I coat with primer and then weld, will I ruin the primer? What about pounding on the primer with body hammers? These steps have to come after sand blasting because you don't know what you'll find, right?
The order I did this in was -
Sandblast - I found working on the metal to be easier after blasting because I couldn't see all of the dents with the faded, falling off, rusted paint areas.
Next, weld, pound, beat & whatever.
Then do the Ospho (Jasco), etching primer, epoxy primer and bodyfiller.
Note: some put the bodyfiller on the bare metal, I've been doing ours over the epoxy.
Now you can proceed to the sandable primer, a final coat of epoxy, then the color.
My order of doing things
1) Scrub with Dawn dishwashing soap and water
2) Degrease
3) Hammer and dolly work/panel replacement
4) Strip the worked area of any paint
5) Treat area with rust conversion/etching material (i.e. Rust Mort, etc)
6) Epoxy prime
7) Filler work
8) Polyester filler skim coat
9) 2K primer
10) Final paint
I thought that I should cover the metal as soon as it gets sand blasted. I guess that as long as it is kept dry (which should be easy since I live in a desert climate and we are in the 5th year of a drought) it won't get new rust? If it does a little sanding and the etching should take care of it, right? I guess that means start on panel and finish it, at least to the point of the initial coat of enamel primer, before starting the next panel.
I've learned a lot from this forum. Most of the items on my list were learned from all of you. Thanks.
You shouldn't have to do each panel seperately. I blasted the cab and doors at the same time and they just sat around until I found time to work with them - out of the weather of course. After all the welding and beating & stuff, I ended up having to do a little surface blasting from all the sweating beads dropping, hand prints and weld residue, but that was quick since it was just surface stuff. Then we hosed/cleaned them all and the Ospho took care of anything we missed.
Also did the 4 fenders all at once and now they're sitting on a shelf in the garage waiting for when I'm ready to give them some color.







