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1994.5 - 1997 7.3L Power Stroke Diesel  

Rough idle/stalls. Codes inside.

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Old Mar 20, 2013 | 03:41 PM
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Rough idle/stalls. Codes inside.

Hello all

I'm back again with another issue on this truck. 96 F350 4x4 7.3L

I drove the truck last week. I pulled it around the shop, and it started running very rough. I shut it down. Let is sit for a minute. Start it back up, and all was well. Took it for a drive. Included a shut down at destination, and then back.

Yesterday, I go to take the truck out, and it wont start. I find that if I give it a little throttle, I can get it to run, albeit, rough. Once it has been running for a couple minutes, it will idle without my foot on the throttle. (still rough idle/clatter)

I had a new Crank Position Sensor, so I installed it. No change.

I ran a couple tests with my craftsman scanner and it shot back these codes.

p0236 Turbo Boost Sensor A Circuit Performance
p0279 Injector Circuit Low - Cylinder 7
p0476 exhaust pressrue control valve range
p0605 Exhaust Pressure Control Valve Performance

Are any of these my problem? If so, where do I start, and what are these things?!
 
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Old Mar 20, 2013 | 03:49 PM
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I would start by checking the valve cover gasket pins for burned up pins, along with both the undercover harness, and the external plugs to the gasket. A burned plug can cause the IDM to shut down one bank to prevent harm to itself.
 
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Old Mar 20, 2013 | 03:54 PM
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Thanks for the idea. I'll start there.

Just made a video of what it sounds like. May help diagnose?:

Oh.. fyi the tach has not been working since I bought the truck.

 
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Old Mar 20, 2013 | 04:44 PM
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So you're saying that this could be the issue, ahy?

I checked all four, but the one on the passenger side nearest the firewall looks like this:







Should I just cut it off and solder a new one with a pig tail in?
 
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Old Mar 20, 2013 | 05:17 PM
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Yikes. Yes, that is what you do. Take the oil fill cap off and smell inside too, see if you smell burnt plastic. You may have problems under the vc's too.
 
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Old Mar 20, 2013 | 05:24 PM
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You might wanna pull that valve cover and check the corresponding harness inside. How does the connector look on the gasket?
 
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Old Mar 20, 2013 | 05:36 PM
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Valve cover is off, and looks worse inside. Good thing an international dealer is two miles from my shop! (and open until 11pm?)
 
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Old Mar 20, 2013 | 05:47 PM
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Old Mar 20, 2013 | 05:52 PM
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I think you found your problem
 
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Old Mar 20, 2013 | 05:52 PM
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Might wanna ohm the glow plugs while you're in there.
 
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Old Mar 20, 2013 | 06:03 PM
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Originally Posted by big79bronco
Valve cover is off, and looks worse inside. Good thing an international dealer is two miles from my shop! (and open until 11pm?)
The IH emporium near us is open all night, except weekends. Often cheaper than the Ford dealer. Good call, too; I've heard some stories about the Dormans.

B-b-but it says right there on the plug, "reusable gasket"......
 
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Old Mar 20, 2013 | 07:38 PM
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I got the gasket, and the inner mini harness for the injector and glow plug installed.. Don't you know I forgot the pig tail! It's okay, I'm going to head home and stop in on the way. Got that gasket and valve cover back on. Tomorrow I'll solder in the new plug and see if I've found the cure.

Would have been a good idea to ohm the plugs while I had it apart, wouldn't it.. Oh well. I haven't had much trouble with cold starts, so I'll hope for the best.

Thanks for the help thus far guys!
 
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Old Mar 20, 2013 | 07:56 PM
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Originally Posted by big79bronco
Would have been a good idea to ohm the plugs while I had it apart, wouldn't it.. Oh well.
No biggie. Now that you've got a good gasket and good inner harness installed, you can ohm them from the pins on the outside of the gasket.
 
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Old Mar 20, 2013 | 09:26 PM
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International didn't have the pig tails. Anyone know if Ford does? If so, have a part number? I might have to try my local truck junk yard if not.
 
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Old Mar 20, 2013 | 10:17 PM
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Might should have checked the GPs while you had the VCs off. Usually bad GPs is what causes the harness and plugs to burn like that. The two outside pins go to the GPs, see how they are burnt worse than the others.
 
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