2004 FX4 5.4L engine issues?
1. Excessive oil consumption. At 169,000 miles, I got an oil change (always use Mobil 1 synthetic 5W-20) and they said I had no oil and showed me the dipstick. Now at 173k, no oil again. I've parked it overnight in parking spaces with no oil stains and in the morning there are still no oil stains.
2. The engine sometimes sounds like a hard drive working. I looked online and it seems to be pre-ignition. I've used 93 octane, 89 and regular 87 and while 93 makes the sound less often, it's present in all octanes. I use Chevron 90% of time. I've tried using injector cleaners, same thing. It doesn't do it all the time. I've also changed fuel filters recently.
3. When the vehicle is running, a smell of fuel is present (doesn't smell inside the cab). Maybe bad cats? They've never been changed. I think that means the engine is running rich.
4. When accelerating, I most of the time hear a small high-pitched whistle sound.
The only things that aren't OEM on my vehicle is my exhaust and I have a full K&N filter kit. Everything else is stock. Anyways, with all these issues, plus a cranky a/c and heating system...it makes me wonder if a new vehicle is due.
Thoughts?
Thanks,
GF147
First and foremost welcome to the forum, I've been apart of this site for just a touch over 8 years and there is a wealth of information between some of us senior users and moderators.
Have you done the plugs on her yet?? I'm not alluding to the fact that it may be the plugs, but you could pull one and check them out to see if she is burning oil.
Usually you would have a gray smoke but sometimes not if you are burning oil. There was another poster here about 3-5 years ago that had a problem with always being a quart or two short when they would get routine oil changes. There was also a poster that mentioned that the shop was only putting 5 quarts of oil because the techs didn't know that the crankcase required 7 quarts....
In any case I've had my truck for over 8 years and if that's the only thing wrong with it and its paid off, IMHO it would be cost effective to drop a new engine in if that's all it needs. Our trucks are old enough now to start finding used motors as well.
In any case, you can IM me if you need help searching this forum and again welcome!!

Check out the post by SBOYCHUCK..maybe your culprit?
Also, any ideas on the sounds when driving that sound like a hard drive churning? Is it a knock? Pre-ignition?
- Engine Light/Codes?
- When you say hard drive churning, is it bogging down?
- Does it sound like its getting no air?
- Exhuast....Back-Cat or do you have headers too?
- When did you last change your fuel filter?
- Does it do it both on flat and hills?
- Is the problem worse when its coming from a cold start?
- You mentioned fuel injector cleaners....did you change your fuel filter after?
- Do you wait until your truck says "LOW FUEL" before refueling?
- Age of station
- When the tank (Staion's) is refueled it stirs up the bottom contents and it in turn pumps it into your truck
- Ethonol is the enemy..it attracts water...
SPARK PLUG PIC LINKS:
http://www.motorcycleinfo.co.uk/reso..._condition.jpg
http://www.procarcare.com/images/sha...a/Tccs2138.jpg
http://www.airfoolers.com/performanc...rbon_large.jpg
- Engine Light/Codes?
- When you say hard drive churning, is it bogging down?
- Does it sound like its getting no air?
- Exhuast....Back-Cat or do you have headers too?
- When did you last change your fuel filter?
- Does it do it both on flat and hills?
- Is the problem worse when its coming from a cold start?
- You mentioned fuel injector cleaners....did you change your fuel filter after?
- Do you wait until your truck says "LOW FUEL" before refueling?
- Age of station
- When the tank (Staion's) is refueled it stirs up the bottom contents and it in turn pumps it into your truck
- Ethonol is the enemy..it attracts water...
SPARK PLUG PIC LINKS:
http://www.motorcycleinfo.co.uk/reso..._condition.jpg
http://www.procarcare.com/images/sha...a/Tccs2138.jpg
http://www.airfoolers.com/performanc...rbon_large.jpg
2. No, not bogging...just that sound.
3. I hear the air coming in fine. It doesn't sound like it's struggling to breathe.
4. The exhaust was added behind the cats.
5. Last oil change, 169k.
6. Being Houston, it's all flat. It does everywhere when it happens.
7. It doesn't matter if it's cold or warm starts.
8. I put the fuel injector cleaner after I changed the fuel filter. I never used injector cleaners before 169k.
9. No I don't wait until the no fuel indicator, but I do run it pretty dry.
As for recording the sound, I'll have to do that. Thanks for your input.
GF147
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WHY ARE YOU NOT CHECKING YOUR OIL WEEKLY AT LEAST? YOU NEED TO KEEP THE OIL ABOVE THE "LOW" MARK ON THE STICK OR YOU WILL KILL YOUR ENGINE. Sorry for yelling, but it sounds like you drive 4000 miles without even checking the oil? If your engine burns a quart of oil every 1000 miles, it is not a big deal by old days standards...but don't let the stick get below the "add oil" mark.
Good luck,
George
Ford Trucks for Ford Truck Enthusiasts
WHY ARE YOU NOT CHECKING YOUR OIL WEEKLY AT LEAST? YOU NEED TO KEEP THE OIL ABOVE THE "LOW" MARK ON THE STICK OR YOU WILL KILL YOUR ENGINE. Sorry for yelling, but it sounds like you drive 4000 miles without even checking the oil? If your engine burns a quart of oil every 1000 miles, it is not a big deal by old days standards...but don't let the stick get below the "add oil" mark.
Good luck,
George
In the 70's, I owned English cars that burned or leaked a quart every 200-300 miles, and I never let the oil level get below the "add" mark. Part of caring for a vehicle, just like giving a diabetic his insulin.
Level surface, check after the truck has sat for at least 10-15 minutes (not right after turning it off). Wipe the stick off, reinsert. If the oil level is below the dipstick low level, you are hastening the demise of your engine. Whether you keep your truck or sell it, doing so with a frozen up engine is not going to be to your benefit.
ps--you might also want to move up to 5W30 oil, perhaps in a high mileage formula, and use a semi-synthetic as opposed to a full synthetic to reduce the cost of adding oil. No need to use full syn to "protect" your engine as it is already getting loose. High mileage formulas will sometimes reduce consumption a bit, and although I usually don't recommend a heavier oil, 5W30 is marginally heavier. The name of the game is to not run the engine low on oil under any circumstances--low being below the "add 1 quart" mark.
Good luck,
George
FYI, I am not mechanically inclined. I can change oil, brakes, replace a tire, throttle body and that's pretty much it. I did change my air intake.
Start using 5W30 high mileage oil with the oil you add. If you have changed oil, I am assuming you know where to pour in the oil and how to check it properly. Again, let the truck sit for 10-15 minutes if possible before you check it for an accurate reading. It will read a bit low right after you turn it off because oil higher up in the engine will be slowly running down to the sump. But even right after turning the truck off you should see *some* oil on the stick...
Figure out how many miles it takes your engine to use a quart of oil. This will at least give you a starting point to discuss your issues with a mechanic or the dealer, or with us on the forum.
Good luck,
George
I know, I sound completely helpless. However have me diagnose a computer......you can't beat me...lol.








