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Old May 27, 2003 | 11:00 PM
  #1  
SPF1969's Avatar
SPF1969
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From: CT
Clutch

I am having some major issues with my clutch, I have been working on it for 46 days.

The throw out bearing is squeeling, the clutch pedal feels mushy sometimes.

Here is a total recap of what's done:

1. New Pilot Bearing
2. New Clutch Disk
3. New Pressure Plate
4. New Throw Out Bearing
5. New Fork
6. New Input Shaft Bearing
7. Rebuilt T-Case
8. New Slave Cylinder
9. Bleed System As TSB States
10. Sucked Tranny Into Bell Housing
11. Wrapped Ratchet Strap Around Bell Housing / 1" crack on the edge.
12. Cried
13. Swore
14. Threw Tools
15. Worked On The Piece Of **** Straight For 46 Days

So is it possible to have a bad master cylinder? I got theTSB for bleeding the cylinders and I bought the bleeding tool also. I have a Elephant gun chambered at 300 Win Mag, and let me tell you I thought about it, 46 days, 46 dang days. Thanks for the help.
 
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Old May 27, 2003 | 11:32 PM
  #2  
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steve83
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Joined: Nov 2002
Posts: 9,987
Likes: 7
From: Memphis, TN
Clutch

You gonna tell us what vehicle/engine/transmission you're working on, or should we just use the Force? Are you reading a Haynes manual?
 
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Old May 28, 2003 | 06:27 AM
  #3  
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SPF1969
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From: CT
Clutch

Ok, so I didn't use the brain when I posted. It is a Inline 6 (4.9L) with a Borg Warner T-18 4 speed tranny and it's 4 wheel drive. I have read the Chilton's manual, skimmed the Haynes, and purchased the TSB's for the truck.

1993 F150
4.9L
T-18 4 Speed
4x4

Thanks,
Steve
 

Last edited by SPF1969; May 28, 2003 at 06:35 AM.
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Old May 28, 2003 | 08:10 AM
  #4  
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steve83
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Joined: Nov 2002
Posts: 9,987
Likes: 7
From: Memphis, TN
Clutch

Wow! Who put a T-18 in a '93? What's the TRANS code from the door sticker? Are you using the original slave cylinder, an old external one, or some aftermarket parts? Where did the bellhousing come from?

 
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Old May 28, 2003 | 08:14 AM
  #5  
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SPF1969
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From: CT
Clutch

Steve83,

I am not sure who put anything in the truck. I was the second owner and I am not even sure it's the original motor. As far as the Bell Housing, it was in there when I got the truck.
The slave is brand new from the dealer and the master is a couple of years old and from a chain parts store.

Steve
 
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Old May 28, 2003 | 08:31 AM
  #6  
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steve83
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Joined: Nov 2002
Posts: 9,987
Likes: 7
From: Memphis, TN
Clutch

There are 2 styles of hydraulic clutch, and you have to match the master to the slave. I don't know when the dividing line is, but if you cross it, the clutch won't work. You might contact the webmaster at http://www.broncodata.com/ - he just changed from an E4OD to an M5OD and discovered that the hard way. He's more active on http://tellico.off-road.com/ubbthrea...fordbroncolate and his username is "havack". But reread the Haynes instructions for bleeding - he also had a lot of trouble until he followed those instructions, and now he loves the manual trans.
 
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