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92 Conversion Van Build

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Old Nov 19, 2012 | 05:15 PM
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92 Conversion Van Build

Hello All,

I bought a 92 conversion van a few weeks ago off of Craigslist and wanted to start a thread to document it, and also get help with the mechanics of it. I paid $850 for the van that runs, but the check engine light is on. I'll be posting some pictures shortly. I bought a scanner and it is giving me error code 332, but cant find the leak.
 
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Old Nov 19, 2012 | 05:16 PM
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The van is not in the best condition since the interior smelled HORRIBLE, and all the seats are falling apart.







 
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Old Nov 19, 2012 | 05:18 PM
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Old Nov 19, 2012 | 05:20 PM
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Old Nov 19, 2012 | 05:21 PM
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I paid $120 for them to shampoo the interior of the van because i did not want to touch it. If i get the engine to work i will be tearing the interior out.

 
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Old Nov 19, 2012 | 05:35 PM
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I'm mainly doing this so people could give me feedback on engine questions so PLEASE feel free to ask me any questions, offer suggestions, or just participate to help me out and motivate me to continue updating!
 
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Old Nov 19, 2012 | 06:02 PM
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Try cleaning the EGR valve and port in the intake manifold that it dumps into.

Sixto
'93 E150 Chateau 5.8 185K miles
 
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Old Nov 19, 2012 | 06:04 PM
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Tabijan what does the port look like? Could this be causing the engine not to fire correctly, and leaving lots of unburned gas on some of the spark plugs?
 
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Old Nov 19, 2012 | 07:51 PM
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The port is just the hole left behind when you remove the EGR valve. This picture I found elsewhere on the forum shows the EGR valve attached to the intake manifold just downstream of the throttle body -



Sixto
'93 E150 Chateau 5.8 185K miles
 
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Old Nov 20, 2012 | 12:07 AM
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Thanks, I will look into that next time i work on it. I'm experiencing a new problem now that i've changed out the spark plugs where the engine sounds like it wants to die on me. My friend was with me and he says it sounds like the 6 and 8 chambers on the engine are not firing. The engine was working fine until we changed the spark plugs. It sounds like the engine is now misfiring which it was not doing that before, and there is also a very strong odor of gasoline.

 
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Old Nov 20, 2012 | 12:40 AM
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Maybe you mixed up the plug wires.

Sixto
'93 E150 Chateau 5.8 185K miles
 
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Old Nov 20, 2012 | 05:14 PM
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Tabijan, I tried changing out the spark plugs and all of a sudden its misfiring, and choking out the engine. I've tried checking the firing order and everything i've tried still ends up the same. As mentioned there is also lots of unburnt gasoline now that makes the whole air smell heavily of gasoline, and some of the plugs have unburnt gas on them. My friend came over and also said that the 6 and 8 piston or cylinder were not firing properly because the engine did not stall out when the spark plug wire was removed. I really need some help to find out what i did wrong, or what exactly am i looking at in regards to repairs! PLEASE HELP! if you know of any other threads i could read i would appreciate it.

Could it be possible that there is something with the distributor cap, or would it be something more serious in the engine? The reason i dont understand is why it did it after i changed the spark plugs. I made sure i had the correct gaping and everything.

Does anything inside the distributor look bad?

 
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Old Nov 20, 2012 | 06:38 PM
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A heavy gas smell and getting worse might be a (Fuel Pressure Regulator) dumping gas into the intake, a very dangerous thing and can catch fire pretty easy.
 
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Old Nov 20, 2012 | 08:00 PM
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Put back the old spark plugs and see if it runs better.

Are the terminals still in the wire boots? Maybe one or two broke off the plug wire and stayed on the old plug.

Sixto
'93 E150 Chateau 5.8 185K miles
 
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Old Nov 21, 2012 | 12:08 AM
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Hey guys. I did put in the old spark plugs and it is still doing the same thing. Im pretty sure it is something i didnt do correctly. I'm having another friend come over tomorrow to double check my work to make sure it is all correct. I'll keep you updated!
 
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