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Exhaust studs broken inside head

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Old Oct 16, 2012 | 04:31 PM
  #46  
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Originally Posted by SuperDutyScaler
huh my 350 dont have that i wonder why? At least you got the studs out and youll be real happy with the headers. Now if Gibson only made long tubes and y-pipe to go with it!
My '04 F250 didn't have it either. Must be something they deleted by '04...?
 
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Old Oct 16, 2012 | 04:34 PM
  #47  
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Idk but consider yourself lucky cause it was a 30mm nut and it was ON there. Also made it hard to put header on because there is no play in the pipe
 
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Old Oct 16, 2012 | 07:44 PM
  #48  
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my 04 does not have it either and mine was built in late 03
 
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Old Oct 16, 2012 | 08:54 PM
  #49  
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pic of the ugly old manifolds!
 
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Old Oct 25, 2012 | 12:37 PM
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Still trying to figure out what the tick is from, all my spark plugs are tight, the grade 8 bolts i put in for the downpipe connections are still tight and all the header bolts are tight. Guess its just a tick from the headers? Wish someone with a 5.4 with headers lived around here so they could go for a ride
 
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Old Oct 25, 2012 | 08:20 PM
  #51  
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Hey guys I have some broken studs as well and I am not a welder but have access to one. Do I need a mig welder with gas or will a wire feed with flux core wire work ?
 
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Old Oct 25, 2012 | 08:36 PM
  #52  
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it can be done either way I suppose, but in my opinion a stick actually might work better.
 
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Old Oct 25, 2012 | 08:39 PM
  #53  
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+2 on the stick..burns the nut on better
 
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Old Oct 25, 2012 | 08:39 PM
  #54  
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not sure.. but my friend said he was glad he had a mig to do it with, a stick he said is possible but you need to be extremely accurate with it
 
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Old Oct 25, 2012 | 08:44 PM
  #55  
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And I am safe on the alluminum head as long as I dont use alluminum flux core wire correct ?
 
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Old Oct 25, 2012 | 08:44 PM
  #56  
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yes .
 
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Old Oct 25, 2012 | 09:23 PM
  #57  
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A stick welder is alot harder for an inexperienced welder. I'd go with a mig = easier. The heat from the welding alone does alot of the work IMO. Disclaimer= I have never completed this repair so take it for what it's worth..
 
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Old Oct 26, 2012 | 06:41 AM
  #58  
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if you are going to use a stick welder, use an auto-dark helmet.

while i haven't done THIS repair, I've spend a fair share of time behind a welding mask. you'll never hit your target without a helmet you can see through.

i'd use a wire feed of some kind.
 
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Old Oct 26, 2012 | 06:51 AM
  #59  
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I am going to use a wire feed its just not a mig.
 
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Old Nov 27, 2012 | 10:04 PM
  #60  
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i found it seams to help if you rattel the welded nut softly with a air hammer after welding them then slowly work them back and forth. this is an all day project from start to finsh unless your lucky. it also helps to walk away for a bit if your having trouble they tend to come out better after you take a brake.
 
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