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2009 Explorer 4x4 drivetrain problem-need advice

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Old Sep 23, 2012 | 11:49 AM
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2009 Explorer 4x4 drivetrain problem-need advice

I have a 2009 Explorer 4x4 with 65,000 miles. So it is out of warranty. I was having front end noise at about 35 to 60 where it was a loud hum like I had big knobby tires. I replaced both front wheel bearings and the noise was gone.

Except for a very noticeable inconsistent rubbing noise that can be felt in the steering wheel at all speeds. It is the same in turns either direction. I have visually inspected the CV joint boots that are all intact. I don't see any visual indications of rubbing or wear.

The vehicle was put up on a lift. Noise is not present when turning rear wheels but is present turning either front wheel.

Any ideas of what is the problem? Any experience with similar problems?
 
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Old Dec 1, 2012 | 10:20 PM
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Did you find out what is making tho noise, my 2006 Expo is making a weird noise (vibration) & I think its the front drive shaft CV between the transfer case & the front diff........
 
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Old May 2, 2014 | 09:40 AM
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Long overdue update.
The nose I was hearing was the front differential.

I approached Ford's Customer Relationship Center and asked if they would cover it under warranty since it was at 65K miles. They said no. So I forked out $2000 for a differential overhaul to have it repaired at my local mechanic shop. All noises were gone and many miles down the road, I took it to a local Ford dealer for new tires. Tire prices at Ford are hard to beat. Service advisor tells me that my Explorer has a 100K powertrain warranty. The service advisor said they would approach Ford for relief of the repairs. Again Ford said no. If I knew it had a 100K powertrain warranty, I would have taken the vehicle to Ford and not the local mechanic.
 
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Old May 2, 2014 | 09:51 PM
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Thx for the update, sounds good
 
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