FORD TSB Repairs
Ford is telling me they will not fix them unless I have a Ford Warranty ( Ford would not extend their warrenty when I bought IT)So the gave me an after market warrenty, The warranty company will not repair anything that ford has a TSB on it because they say ford knows about the problem and should fix it.
What a bunch of crap getting screwed from both ends.
Any suggestions would Help
Article No.
01-11-11 NOISE - "THUMP"/"CLUNK" HEARD ON LIGHT ACCELERATION FROM A STOP OR
WHEN BRAKING AND COMING TO A STOP - SLIP/STICK SENSATION AT REAR DRIVESHAFT
SLIP-JOINT SPLINES - 4X4 SUPER CAB ONLY
DRIVESHAFT - "THUMP"/"CLUNK" NOISE HEARD ON LIGHT ACCELERATION FROM A STOP OR
WHEN BRAKING AND COMING TO A STOP - SLIP/STICK SENSATION AT REAR DRIVESHAFT
SLIP-JOINT SPLINES - 4X4 SUPER CAB ONLY
Publication Date: JUNE 1, 2001
FORD: 1998-2001 RANGER
This article is being republished in its entirety to update the model year
applications for the service parts required.
ISSUE:
Some 4X4 Super Cab vehicles may exhibit a low frequency "thump" type
noise/vibration on light acceleration from a stop, and/or when coming to a
stop with light to moderate braking. This may be caused by axle wind up
during acceleration or deceleration and creating a stick/slip condition at
the rear driveshaft slip-joint splines causing the "thump"/"clunk" sensation.
ACTION:
Replace 3.5" steel driveshaft with 4.0" aluminum rear driveshaft. This
requires installation of a revised fuel tank skid plate for vehicles built
before 1/15/2001 equipped with the 4X4 Off-Road package. Refer to the
following Service Procedure for details.
SERVICE PROCEDURE
Reference yellow balance mark on existing steel driveshaft. Using chalk,
paint-pen or equivalent, index a mark on the rear axle flange in-line with
yellow mark on driveshaft. This will enable the new driveshaft to be
reinstalled in an original balanced state.
Remove existing steel driveshaft from vehicle.
Using the previous reference mark on the axle, align the applicable revised
aluminum driveshaft yellow mark to the axle flange mark. This will assure
correct orientation of the new service driveshaft.
Install new service driveshaft and torque all eight (8) fasteners to 88-119
N-m (65-87 lb-ft).
Remove fuel tank skid plate for vehicles built before 1/15/2001 equipped with
the 4X4 Off-Road package.
Replace with new service Skid Plate (1L5Z-9A147-AA).
Torque fuel tank skid plate fasteners to 34-46 N-m (25-34 lb-ft).
Verify condition has been corrected by accelerating from a stop, and/or with
light to moderate braking when coming to a stop.
PART NUMBER PART NAME
1L5Z-4602-JM Driveshaft (1998-2000 Ranger)
1L5Z-4602-JA Driveshaft (2001 Ranger)
1L5Z-9A147-AA Fuel Tank Skid Plate
OTHER APPLICABLE ARTICLES:
NONE
SUPERSEDES:
01-9-6
WARRANTY STATUS:
Eligible Under The Provisions Of Bumper To Bumper Warranty Coverage
OPERATION DESCRIPTION TIME
011111AB Replace Driveshaft (Vehicles Without Fuel Tank Skid Plate) 0.7 Hr.
011111A Replace Driveshaft And Fuel Tank Skid Plate 0.8 Hr.
DEALER CODING
BASIC PART NO. CONDITION CODE
4602 69
OASIS CODES:
597997, 702000, 702200, 702300, 703000, 703200, 703400




