Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Welding Diff

Thread Tools
 
Search this Thread
 
Old Jun 15, 2012 | 08:45 PM
  #1  
El Camino Man's Avatar
El Camino Man
Thread Starter
|
Logistics Pro
Joined: Jun 2012
Posts: 4,063
Likes: 2
From: Southeastern IL
Welding Diff

Hey guys! Iv got a f250, 460, auto, 4x4 and I was wonderin how much of a pain it would be if I welded my spider gears? Will this just completely make my truck unbearable? Or will it just kinda grab if I turn too sharp? I dont have the cash to buy a posi or LS so this seems like the next best option. This is probably a newb question so fire away!
 
Reply
Old Jun 15, 2012 | 09:11 PM
  #2  
blkF250HD's Avatar
blkF250HD
Posting Guru
Joined: Apr 2011
Posts: 1,119
Likes: 1
From: Hartland, WI
The spider gears are there for a reason, so you can turn corners. You'd essentially be creating a spool and a locked rear axle. The truck would want to plow when trying to turn corners, tear up tires very quickly, and be potentially dangerous to drive in rain or snow. I've read many positive reviews of the Detroit Locker on here, and a 50/50 mix on the Powertrax Lock-Rite.
 
Reply
Old Jun 15, 2012 | 09:15 PM
  #3  
Volvo92906's Avatar
Volvo92906
Posting Guru
Joined: Jul 2009
Posts: 1,069
Likes: 1
From: Toledo, Ohio
Get a locker.. The only reason to weld your spiders would be for crawling and strictly offroad use, and even then its pretty stupid to do.

blkF250HD pretty much listed all the reasons not to do it.
 
Reply
Old Jun 15, 2012 | 09:28 PM
  #4  
El Camino Man's Avatar
El Camino Man
Thread Starter
|
Logistics Pro
Joined: Jun 2012
Posts: 4,063
Likes: 2
From: Southeastern IL
Whew! $670 lol. Without shipping.

How do those work? Are they essentially like a posi and kick in when the tires start to spin?
 
Reply
Old Jun 15, 2012 | 09:51 PM
  #5  
fordrulez's Avatar
fordrulez
Senior User
Joined: Jun 2011
Posts: 113
Likes: 0
From: Winfield TN
dont weld it please it not a good idea
 
Reply
Old Jun 16, 2012 | 06:25 AM
  #6  
Volvo92906's Avatar
Volvo92906
Posting Guru
Joined: Jul 2009
Posts: 1,069
Likes: 1
From: Toledo, Ohio
Originally Posted by El Camino Man
Whew! $670 lol. Without shipping.

How do those work? Are they essentially like a posi and kick in when the tires start to spin?
If you get a manual one, there will be a button to activate it. Whether it is air or not.. Depends on what you get.

If you get an automatic one, itll engage automatically when you drive, and disengage when you ease up on the throttle.

I think they also have some that lock automatically when the rpm's on each side vary by a certain amount.
 
Reply
Old Jun 16, 2012 | 06:53 AM
  #7  
UNTAMND's Avatar
UNTAMND
Logistics Pro
15 Year Member
Joined: Jul 2009
Posts: 3,635
Likes: 3
From: Lansdale, PA
This is always an interesting topic to read.
A selectable locker like an arb or an electronic locking diff will STILL be a crappy open diff until you flick the switch and THEN it's basically a welded diff because it locks the two axles solid. So on the road you drive in "open" mode" just like you do now.... No difference, and when you mash the gas at a stoplight, you're still a one tire fire with wheelhop and no traction.
You can't just flick the switch and mash the gas, because that's hard on the locker. You should be stopped, and then ease into throttle until one tire spins enough to engage the locker.
Now an LSD or helical or torsion diff, these are what a street/towing/work truck should have. They work without you knowing, they slip when needed, and apply power when they can. "when they can" is the correct wording because each has their limitations as well. LSD fails when times get tough and you really need it. A helical and torsion needs resistance to work as well and you need to spin a tire significantly to get it to work.
Mechanical lockers are great for offroad and racing and where you really need both tires to spin.
Let's say you buy a Detroit locker. You're Thinking awesome locker. But if you tow a heavy trailer, and you power around a corner without letting off gas, it will stay locked in and cause he same "damage" as a welded diff because it won't unlock.

If you rarely tow super heavy stuff or in and out of traffic, or expect awesome turning a welded diff is fine
 
Reply
Old Jun 16, 2012 | 08:10 AM
  #8  
BigBlueOx's Avatar
BigBlueOx
Posting Guru
Joined: Dec 2008
Posts: 1,226
Likes: 5
From: Rusty, Maine
Welding the spiders is a bad idea.
The spider gears are the weakest link in a diff. You would most likely break them after welding them and untempering them.
Say your hauling a heavy trailer or a heavy load in the bed, you've increased the weight on the tires giving the tires more traction and when you turn you will most likely break an axle or this mess you've made out of the spider gears.
Now how do you get this GOB of welded junk out of your diff?
It's not worth the money it will cost you to replace the carrier.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Jun 16, 2012 | 02:47 PM
  #9  
GNR22's Avatar
GNR22
Logistics Pro
10 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2011
Posts: 4,197
Likes: 558
From: Central Wisconsin
If i had a choice between open diff and welded spider gears, id weld the spider gears. Its gonna burn up tires, but at least you have grip and wont do a 1 wheel peel.
 
Reply
Old Jun 16, 2012 | 03:46 PM
  #10  
blkF250HD's Avatar
blkF250HD
Posting Guru
Joined: Apr 2011
Posts: 1,119
Likes: 1
From: Hartland, WI
Another option, if your patient, is to find a salvage yard factory unit and rebuild it with new clutches. For what it is, the factory unit does fairly well assuming you're not mud bogging or beating the snot out of it.
 
Reply
Old Jun 16, 2012 | 06:53 PM
  #11  
El Camino Man's Avatar
El Camino Man
Thread Starter
|
Logistics Pro
Joined: Jun 2012
Posts: 4,063
Likes: 2
From: Southeastern IL
That sounds like the best option so far lol. How hard is it to rebuilt a posi unit? Or would a LS be better?
 
Reply
Old Jun 16, 2012 | 08:23 PM
  #12  
jumbofordman's Avatar
jumbofordman
Senior User
Joined: Feb 2003
Posts: 247
Likes: 0
From: Greenville, NC
Originally Posted by El Camino Man
That sounds like the best option so far lol. How hard is it to rebuilt a posi unit? Or would a LS be better?
Posi-traction is GM's name for a limited slip differential. Trac-Loc, or traction-lock is another name used by other manufacturers. With the exception of Detroit True-trac, they all work with clutches. The True-Trac works with helical gears that bind when one tire spins faster than the other.

I have a Detroit Locker in the rear my Jeep, and the only time I have noticed it back there on the road is on the ice, and both back tires spun and I didn't go anywhere until I locked in the front axle. No clunking in turns or when parking at all. I actually notice the limited slip in the back of my F-250 more, give it gas around a corner in the wet and the rear end will slide right around.
 
Reply
Old Jun 16, 2012 | 09:45 PM
  #13  
El Camino Man's Avatar
El Camino Man
Thread Starter
|
Logistics Pro
Joined: Jun 2012
Posts: 4,063
Likes: 2
From: Southeastern IL
Hehe I love slidin round corners. Not safe but fun!

I had a LS in my Ranger and it was a ton of fun. Iv never drove a "posi" to compare lol
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
pwauburn
Offroad & 4x4
19
Feb 10, 2012 08:16 AM
pwauburn
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
11
Dec 29, 2011 06:23 PM
T.McG
Offroad & 4x4
13
Nov 27, 2008 10:11 PM
zombie0299
Clutch, Transmission, Differential, Axle & Transfer Case
14
Jan 10, 2005 11:12 AM
79_ford_400_guy
1973 - 1979 F-100 & Larger F-Series Trucks
17
Apr 24, 2002 07:06 AM




All times are GMT -5. The time now is 03:20 PM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE