Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

Vacuum Issue, maybe?

Thread Tools
 
Search this Thread
 
Old May 23, 2012 | 11:45 AM
  #1  
redman84's Avatar
redman84
Thread Starter
|
Cargo Master
15 Year Member
Joined: Feb 2010
Posts: 2,526
Likes: 6
From: College Station, TX
Vacuum Issue, maybe?

Several months ago I replaced my vacuum pump. I was getting hard brakes and the brake light would light at each startup and during long idles. I put in an A1 Cardone remanned unit and the issues got noticeably better but now I've been noticing that the blend doors on the HVAC are slow as Christmas and sometimes on startup the air is blowing through the defrost vents when the control was left on AC.

I checked all the hoses to the pump, vac manifold, brake booster and they seemed to be fine. I did fresh coolant recently. Could there still be air in the system causing a problem? Would air in the system even do that? I also can hear the vac pump barking during cranking. It's the sound it makes when you have one off and turn it by hand. Any thoughts?
 
Reply
Old May 23, 2012 | 12:35 PM
  #2  
DIYMechanic's Avatar
DIYMechanic
Post Fiend
Joined: Dec 2010
Posts: 10,121
Likes: 3
From: Orrville, Ohio
I would put a gauge on it and see what you have there for vacuum. If you don't have a gauge, I would suggest buying one of these:
Mightvac.

They make bleeding brakes a cinch and the pump has a gauge on it that can be connected to your vacuum system to check things like this.
 
Reply
Old May 23, 2012 | 12:49 PM
  #3  
redman84's Avatar
redman84
Thread Starter
|
Cargo Master
15 Year Member
Joined: Feb 2010
Posts: 2,526
Likes: 6
From: College Station, TX
Thanks Nate. I'll try and get a gauge on there soon. Which hose do I tie it into; the one directly connected to the pump? And then just crank the truck and read the pressure?
 
Reply
Old May 23, 2012 | 01:18 PM
  #4  
Hunter7.3's Avatar
Hunter7.3
New User
Joined: Nov 2011
Posts: 13
Likes: 0
Same problem here. Please post what you find out
 
Reply
Old May 23, 2012 | 01:44 PM
  #5  
DIYMechanic's Avatar
DIYMechanic
Post Fiend
Joined: Dec 2010
Posts: 10,121
Likes: 3
From: Orrville, Ohio
It shouldn't matter which hose you tie into. If it were me, I would remove one of the caps off the vacuum manifold that are capped off and tie it in there. There's always the possibility that one of the lines has a leak in it and if you don't have all the lines hooked up you may not find the leak. If the vacuum level ends up being low, then I would connect the gauge directly to the pump line and see what you get there. If the pump produces more vacuum with just your gauge connected to it then you have a leak in the system somewhere.
 
Reply
Old May 23, 2012 | 04:10 PM
  #6  
redman84's Avatar
redman84
Thread Starter
|
Cargo Master
15 Year Member
Joined: Feb 2010
Posts: 2,526
Likes: 6
From: College Station, TX
Do the manifold end caps pop off or something? It's got 2 large (i think 11/32") ports and 2 small. 1 big from the pump and 1 to the booster. 1 small to, what I assume is, the vac sensor and 1 small across the cowl the the heater box. I'm not near it now though so I can't look at the moment.
 
Reply
Old May 23, 2012 | 04:34 PM
  #7  
Hussler's Avatar
Hussler
Postmaster
Joined: Sep 2007
Posts: 4,195
Likes: 6
From: Medford Oregon
Club FTE Silver Member

One to the pump, one to the brake booster, one to itself (vacuum switch) and one to the heater box area.

 
Reply
Old Jun 9, 2012 | 02:48 PM
  #8  
redman84's Avatar
redman84
Thread Starter
|
Cargo Master
15 Year Member
Joined: Feb 2010
Posts: 2,526
Likes: 6
From: College Station, TX
How much vacuum should I be pulling directly from the pump? And should that change through the booster?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Jun 9, 2012 | 03:53 PM
  #9  
ReBilld's Avatar
ReBilld
Hotshot
10 Year Member
Joined: Jan 2012
Posts: 11,132
Likes: 3
From: Southern West Virginia
Jacob, I'm not sure but I think it's either 12 or 17 .
 
Reply
Old Jun 9, 2012 | 04:08 PM
  #10  
redman84's Avatar
redman84
Thread Starter
|
Cargo Master
15 Year Member
Joined: Feb 2010
Posts: 2,526
Likes: 6
From: College Station, TX
17 sounds familiar to me too but I really don't know why...
 
Reply
Old Jun 9, 2012 | 04:12 PM
  #11  
ReBilld's Avatar
ReBilld
Hotshot
10 Year Member
Joined: Jan 2012
Posts: 11,132
Likes: 3
From: Southern West Virginia
I think that's it.
 
Reply
Old Jun 9, 2012 | 04:29 PM
  #12  
redman84's Avatar
redman84
Thread Starter
|
Cargo Master
15 Year Member
Joined: Feb 2010
Posts: 2,526
Likes: 6
From: College Station, TX
Ah hah! 17-21 inHg. It is in this thread in post #9 by none other than Jose.
 
Reply
Old Jun 9, 2012 | 04:34 PM
  #13  
ReBilld's Avatar
ReBilld
Hotshot
10 Year Member
Joined: Jan 2012
Posts: 11,132
Likes: 3
From: Southern West Virginia
Originally Posted by redman84
Ah hah! 17-21 inHg. It is in this thread in post #9 by none other than Jose.
I knew it was somewhere on here cause I remembered reading it, but I couldn't find it. Glad you found it, Thanks Jose!
 
Reply
Old Jun 10, 2012 | 01:51 PM
  #14  
redman84's Avatar
redman84
Thread Starter
|
Cargo Master
15 Year Member
Joined: Feb 2010
Posts: 2,526
Likes: 6
From: College Station, TX
Does anyone have some tips on diagnosing a vac issue? I'm losing it somewhere. Directly to the pump is pulling a solid 26 in Hg and through the manifold to the hose where it connects to the driver's side booster is holding 25 as well. I took the hose to the booster off at the manifold-

^^the fartherst back in this pic and tried to apply vac to the booster from there but can't build any at all. And I'm having trouble finding anything in the shop manual on it.
 
Reply
Old Jun 10, 2012 | 03:36 PM
  #15  
madpogue's Avatar
madpogue
Lead Driver
20 Year Member
Liked
Joined: Oct 2003
Posts: 8,476
Likes: 37
From: Madison, WI
If the pump / manifold are pulling good vacuum, but the booster isn't holding it, sounds like the booster is bad. Did you test it with the check valve (on the front of the booster) in place, or did you go right into the booster? If you had the check valve in place, that could also be what's leaking.
 
Reply



All times are GMT -5. The time now is 02:20 PM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE