Notices

Help needed!

Thread Tools
 
Search this Thread
 
Old Apr 29, 2012 | 08:06 PM
  #1  
F-250 restorer's Avatar
F-250 restorer
Thread Starter
|
Lead Driver
15 Year Member
Photogenic
Liked
Loved
Joined: Mar 2008
Posts: 7,165
Likes: 375
From: Near Los Angeles
Help needed!

More than a year ago I installed disc rear brakes and a hydro booster unit. During the install I accidentally put p/s fluid in the brake m/cylinder. I caught it quickly, replaced the master, the front calipers and hoses. I didn't think enough got into system to affect the rears.

Five months pass and the brakes start self applying! yes, w/o touching the pedal. I have to pull over and shut off engine for 3 minutes when I feel the brakes start to drag or after about 3 minutes of driving when it is happening, the brakes lock.

Today I replaced the hydro thinking it was a j/y unit, but now with the new one the problem persists. I need to make it happen, then jack up the vehicle with it still running, and determine which wheel(s) it is happening with.

Any ideas???
 
Reply
Old Apr 29, 2012 | 09:38 PM
  #2  
tiap's Avatar
tiap
Tuned
Joined: Jun 2003
Posts: 307
Likes: 1
From: South Florida
If you get on some ice, snow, sand, loose gravel, that should give you a good idea.

I don't know if you eliminated the residual valve when you converted to rear disks, also the porportioning part of the combination valve. As you know oil will swell all the brake rubber including the inside of the hoses.
Might be easier and faster just to rebuild the rear calipers and replace the hoses. Should be able to clean up the prop valve. Flush with alcohol.
 
Reply
Old Apr 29, 2012 | 10:28 PM
  #3  
F-250 restorer's Avatar
F-250 restorer
Thread Starter
|
Lead Driver
15 Year Member
Photogenic
Liked
Loved
Joined: Mar 2008
Posts: 7,165
Likes: 375
From: Near Los Angeles
Of course all the hoses and calipers are new. Ouch. I was hoping to avoid the expense
of replacing them again. I was told by ABS brake to add a 3lb residual valve to the rear discs, and I did. Is there something inside the residual that could be affected by the p/s fluid?

The prop. valve is a new aftermarket adjustable. Thx.
 
Reply
Old Apr 29, 2012 | 10:58 PM
  #4  
tiap's Avatar
tiap
Tuned
Joined: Jun 2003
Posts: 307
Likes: 1
From: South Florida
Most residual valves are just a little rubber flapper.
Never heard of using oem with all disc brakes. They were for front dis/rear drum or if the master was below the calipers. Corvettes never ever came with them with discs.
Purpose was to keep the drum shoes close to the drum, not needed with discs because they slightly rub all the time.

That's all I know
 
Reply
Old Apr 29, 2012 | 11:02 PM
  #5  
F-250 restorer's Avatar
F-250 restorer
Thread Starter
|
Lead Driver
15 Year Member
Photogenic
Liked
Loved
Joined: Mar 2008
Posts: 7,165
Likes: 375
From: Near Los Angeles
Thx. If the residual v. has a rubber flap, then maybe it is the problem--swelling from the p/s contamination.
 
Reply
Old Apr 29, 2012 | 11:08 PM
  #6  
fordman75's Avatar
fordman75
Lead Driver
25 Year Member
Photogenic
Photoriffic
Liked
Joined: Dec 2000
Posts: 6,289
Likes: 47
From: South central, Minnesota
You should only need to run a residual valve if the master cylinder is lower then your calipers.
 
Reply
Old Apr 29, 2012 | 11:50 PM
  #7  
F-250 restorer's Avatar
F-250 restorer
Thread Starter
|
Lead Driver
15 Year Member
Photogenic
Liked
Loved
Joined: Mar 2008
Posts: 7,165
Likes: 375
From: Near Los Angeles
Originally Posted by fordman75
You should only need to run a residual valve if the master cylinder is lower then your calipers.
Thanks. Somewhere I have a line swelling and making my brakes come on by them selves.
 
Reply
Old Apr 30, 2012 | 05:06 PM
  #8  
F-250 restorer's Avatar
F-250 restorer
Thread Starter
|
Lead Driver
15 Year Member
Photogenic
Liked
Loved
Joined: Mar 2008
Posts: 7,165
Likes: 375
From: Near Los Angeles
Just spoke to a brake specialist where I bought my system. He said I need to replace entire system, again!! I may cry.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Apr 30, 2012 | 05:17 PM
  #9  
Joeseph's Avatar
Joeseph
Senior User
Joined: Aug 2010
Posts: 330
Likes: 0
From: Sacramento
Thats so lame, I just priced out all the parts that need to be replaced on the setup I just tore off my 79f250 so I can convert my 72 to front power disk and I'm looking at $200. I could only imagine how much you spent and the time put into that setup so to be honest I think I would cry if I were in your shoes...
 
Reply
Old Apr 30, 2012 | 11:28 PM
  #10  
Joe_C's Avatar
Joe_C
Mountain Pass
Joined: Jun 2004
Posts: 117
Likes: 0
Originally Posted by F-250 restorer
Just spoke to a brake specialist where I bought my system. He said I need to replace entire system, again!! I may cry.

Entire as in Master, all valves, rubber lines and calipers? OUCH!
 
Reply
Old May 1, 2012 | 12:29 AM
  #11  
F-250 restorer's Avatar
F-250 restorer
Thread Starter
|
Lead Driver
15 Year Member
Photogenic
Liked
Loved
Joined: Mar 2008
Posts: 7,165
Likes: 375
From: Near Los Angeles
Price shouldn't be that bad. I can get the hoses at Rock Auto for about $5-7 ea., and the kits to rebuild the cals are about $4 rears, and $8 front. The master, if needed, is under warranty, so the only item that costs anything is the p.valve @ $50.
 
Reply
Old May 1, 2012 | 12:41 AM
  #12  
Joeseph's Avatar
Joeseph
Senior User
Joined: Aug 2010
Posts: 330
Likes: 0
From: Sacramento
Thats not bad, time consuming so it sucks but not bad as far as the cost is concerned. The thing thats breaking my bank is the kingpins, they're not cheap and the old ones aren't going on my truck considering they're in worse shape then the older ones that are currently on it...
 
Reply
Old May 1, 2012 | 10:07 AM
  #13  
F-250 restorer's Avatar
F-250 restorer
Thread Starter
|
Lead Driver
15 Year Member
Photogenic
Liked
Loved
Joined: Mar 2008
Posts: 7,165
Likes: 375
From: Near Los Angeles
The truck sat since Sun. evening. Tues. morning I move it and the brakes bottom out, giving me 1/10 the stopping power, hardly will stop it in parking situation. Where the heck did this come from?
 
Reply
Old May 1, 2012 | 01:15 PM
  #14  
jstitts's Avatar
jstitts
Senior User
Joined: Dec 2011
Posts: 128
Likes: 0
From: Tulsa, Oklahoma
Well I have officially been convinced to just replace all my breaking w/oem parts! Rear drums for life.
 
Reply
Old May 1, 2012 | 08:12 PM
  #15  
F-250 restorer's Avatar
F-250 restorer
Thread Starter
|
Lead Driver
15 Year Member
Photogenic
Liked
Loved
Joined: Mar 2008
Posts: 7,165
Likes: 375
From: Near Los Angeles
I am going to remove the caddy ebrake calipers and install the ones everyone uses: 75 Chevy K20 4X front calipers. Wow, they should actually fit my rotors now since I'm using those rotors too. They're dirt cheap too.

I'm going to shut down the rear with the adj. prop. valve, and drive it. That will tell me if there was any contamination damage in the rear system.
 
Reply



All times are GMT -5. The time now is 10:01 AM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE