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Front axle swap?

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Old Apr 15, 2012 | 05:14 PM
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Front axle swap?

I have an 88 f250 351w 4x4. I was wondering what it would take to swap the current Independent Front Suspension to a solid axle. If anyone has done this before i would appreciate any help.
 
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Old Apr 15, 2012 | 05:19 PM
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What solid axle do you plan on using? A Dana 60 from the same era (which would also be a king pin front end) would be ideal and pretty much a bolt in operation. I put a Dana 44 HD under my truck which is the exact same as yours but 1 year newer and that wasn't exactly a bolt in but it wasn't too difficult. The Dana 60 is of course stronger than the Dana 44 HD though.
 
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Old Apr 15, 2012 | 05:56 PM
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The Bronco crowd has this subject pretty well covered: Solid Axle Swaps - FSB Forums
 
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Old Apr 15, 2012 | 07:24 PM
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I put a Dana 60 in my 94 F250, and it is a bolt in. Just make sure you get the u-bolts and mounting plates off the donor truck and its a few hour process.
 
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Old Apr 15, 2012 | 08:33 PM
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How do i identify it's a dana 60 if i find a donor truck.
 
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Old Apr 15, 2012 | 08:41 PM
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Originally Posted by brcwelding
How do i identify it's a dana 60 if i find a donor truck.
IIRC '85-97 F350 4x4's all used D60 front ends, maybe as early as '83 I forget. '79 and earlier also used them but I'm not sure if using one from that era truck would be as simple. the first few years of the bullnose trucks used TTB also so I think it's as simple as finding an F350 with a solid axle and that should be a D60. I've read super duty axles aren't as easy to swap either.
 
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Old Apr 15, 2012 | 09:02 PM
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If you find an F350 from the late 80s that is 4 wheel drive you will be good to go. The mid 90's Dana 60's used ball joints and you don't want that because they aren't as tough, but if it's all you can find then it will have to do.
The 70's trucks don't have the spring perches in the right place, which is why the Dana 44 HD like I used from a High Boy wasn't a bolt in.
I'm not sure about the super duty trucks though.
 
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Old Apr 30, 2012 | 07:22 PM
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i have an op to buy a kingpin i guess out of a 90's f350 whats different or should i say which is better ball joint or kingpin? pros cons? thanx
 
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Old Apr 30, 2012 | 07:43 PM
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The kingpin axles last quite a bit longer and are inherently stronger due to the kingpins vice the balljoints. Nothing wrong with the balljoint setups but you'll be servicing them quite a bit more as the balljoints themselves are a weak link. I'd say if you have the opportunity to grab a good Kingpin D60 that'll work for ya go for it.
 
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Old Apr 30, 2012 | 07:47 PM
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thanx bud i also just seen the post above me either i didnt read far enough down or i posted when he did lol ohs well imma grab it then 400 bux sheeeit lol
 
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Old May 2, 2012 | 05:02 PM
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one more question lol this 60 is out of a dually does that really matter? what would i have to change if i do pick it up if its different
 
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Old May 2, 2012 | 05:25 PM
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85.5-91 Dana 60s are king pin
92-97 are ball joint
95,96,97 have the big brakes and the caliper bolt on.

MAKE SURE you get the drivers side u-bolt plate, track bar, track bar bracket, F350 leaf springs, F350 driveshaft(for your trans), and front yolk from the t-case(same series either a 1356 or 4407)

As for making a dually a single axle, just remove
locking hub
wheel bearings
rotor/hub assem

REPLACE with
Single wheel hub from D50 or D60
wheel bearings
locking hubs
 
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Old May 2, 2012 | 05:28 PM
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the front axle out of a dually is the same, no worries man, just get the axle and swap it over
 
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Old May 2, 2012 | 05:31 PM
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From: orange ma
Originally Posted by Diesel_Brad
85.5-91 Dana 60s are king pin
92-97 are ball joint
95,96,97 have the big brakes and the caliper bolt on.

MAKE SURE you get the drivers side u-bolt plate, track bar, track bar bracket, F350 leaf springs, F350 driveshaft(for your trans), and front yolk from the t-case(same series either a 1356 or 4407)

As for making a dually a single axle, just remove
locking hub
wheel bearings
rotor/hub assem

REPLACE with
Single wheel hub from D50 or D60
wheel bearings
locking hubs
so i'll just swap my hubs from my 50 on it then lol i was lookin at and seen that monstrosity outside the rotor and was like wtf! lol
 
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Old May 2, 2012 | 05:31 PM
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well axles the same, the outside parts arent lol
 
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