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Dana 60 Swap

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Old Apr 8, 2012 | 09:52 PM
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Dana 60 Swap

Well since my truck needs ball joints, u joints, wheel bearings, etc, I'm debating on just putting a Dana 60 in front. It's currently lifted 6 inches with the TTB front (F250) and I think it'd be a better ride with a solid front anyways. What all do I need along with the axle to make the swap?
 
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Old Apr 8, 2012 | 10:04 PM
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Originally Posted by 97biostroke
Well since my truck needs ball joints, u joints, wheel bearings, etc, I'm debating on just putting a Dana 60 in front. It's currently lifted 6 inches with the TTB front (F250) and I think it'd be a better ride with a solid front anyways. What all do I need along with the axle to make the swap?
You'll need the track bar and bracket, of course with your lift you'll need an extended track bar, the tie rod and drag link and the u-bolts and plates. I think that's it.
 
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Old Apr 8, 2012 | 10:09 PM
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Would an axle from a dually work by just switching the rotors? Found a couple from between 650-800, but they're both from duallies.
 
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Old Apr 8, 2012 | 10:18 PM
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I'm not sure but I think you have to change the whole hub, not just the rotor, and I'd measure the width of the spring perches and make sure they are the same. I haven't messed with dually trucks that much, but I've read on here that the cab and chassis trucks had a narrower frame in the rear. I don't know if it would be different in the front. Are the axles from cab and chassis trucks or just dually pick ups?
 
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Old Apr 8, 2012 | 10:31 PM
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Well I've found two that were from dually pickups, that's all they say. I found a few from F-350 SRW trucks but they're all $1000-1200.
 
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Old Apr 8, 2012 | 10:38 PM
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By the time you change the hubs and rotors, would you still be ahead on price, or would it be worth it to spend the extra $ get one from a SRW truck and throw it in there ?
 
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Old Apr 8, 2012 | 11:59 PM
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I'm guessing it'd be worth the money to get the axle from a SRW. I believe I saw awhile back a thread where someone did a detailed instruction on a swap they did but I can't seem to find it.
 
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Old Apr 9, 2012 | 09:06 AM
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the hubs from your D50 will fit the dually axle, but i thought the dually just ran a spacer
 
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Old Apr 9, 2012 | 04:41 PM
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The only difference between the SRW and DRW front axles is the hub and spacer. The spacer is bolted to the hub and rotor and it can be removed and redrilled to accept the knurled press in lugs or if the DRW axle has balljoints and bolt on calipers like your 97 you can just use the caliper, rotor and hubs from the D50
 
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Old Apr 9, 2012 | 07:00 PM
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I wasn't positive what all needed changed on that, I haven't ever changed a dually axle over before and the only dually I've ever owned was 2wd.
 
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Old Apr 9, 2012 | 07:13 PM
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One other thing to look when you buy the axle is the passenger side knuckle at tierod hole it could be egg shaped at bottom. I didn't pay no attention to this when rebuilding mine and put a new ball joints in and bolted it up put the new long tierod bar in hole and has to much play. Called the guy where I bought the axle and he sent me a replacement but it was egg out too. O and you mit have to drill out the frame for the sway bar mounts too. Mine is a 96 and it does't have the hole.
 
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Old Apr 9, 2012 | 07:14 PM
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I've got an 86 D60 under my truck that was originally on a DRW cab/chassis.
 
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Old Apr 9, 2012 | 07:32 PM
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Originally Posted by BlueMule
I've got an 86 D60 under my truck that was originally on a DRW cab/chassis.
What year was the last of the king pin D60s?

I know where there is a '89 F350 that's pretty rough shape body wise, but it has a 460 4spd and a working lift gate on the back. I can get the whole truck for $1000. I thought about buying it for the D60, sell the lift gate for $500 and haul the rest to the scrap yard for a couple hundred.
 
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Old Apr 9, 2012 | 07:35 PM
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Originally Posted by ReBilld
What year was the last of the king pin D60s?

I know where there is a '89 F350 that's pretty rough shape body wise, but it has a 460 4spd and a working lift gate on the back. I can get the whole truck for $1000. I thought about buying it for the D60, sell the lift gate for $500 and haul the rest to the scrap yard for a couple hundred.
not a bad deal especially if it runs.

91 was the last of the KP 60s
 
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Old Apr 9, 2012 | 07:41 PM
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Originally Posted by terryknight
not a bad deal especially if it runs.

91 was the last of the KP 60s
He said it runs. Wanna buy a lift gate? LOL!
 
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