Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

P0401, P0404, P1408

Thread Tools
 
Search this Thread
 
Old Mar 11, 2012 | 12:47 PM
  #1  
dlibson's Avatar
dlibson
Thread Starter
|
Hotshot
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2006
Posts: 15,450
Likes: 3
From: Hampstead, NC
P0401, P0404, P1408

So I had a badly clogged EGR valve. So I replaced it since I could just warranty it.

Since replacing it I have a light misfire at idle, and some hard start issues since. The valve opens and closes as it should when commanded. I'm wondering if it's time to pull the intake off and clean it out.

As it is, the EBPS isn't used anymore, but if it or the EGRPS was clogged could it cause these kind of problems?

FWIW, the P0401 is always there. The P0404 and P1408 came via a KOER test.

No other codes, and I'm assuming I am just gonna need to do some major cleaning, but want to make sure I'm not missing something.

FICM, HPOS PSI is good warm and cold. Cranking and running. Everything else seems to be fine. Working on oil and fuel less then 1,000 miles old.

I'll take any ideas...
 
Reply
Old Mar 11, 2012 | 01:05 PM
  #2  
cheezit's Avatar
cheezit
Post Fiend
15 Year Member
Joined: Oct 2009
Posts: 12,123
Likes: 35
From: N. Fort Worth, tx
Club FTE Silver Member

could have an issue with a carbon loaded egr cooler.
 
Reply
Old Mar 11, 2012 | 01:28 PM
  #3  
dlibson's Avatar
dlibson
Thread Starter
|
Hotshot
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2006
Posts: 15,450
Likes: 3
From: Hampstead, NC
Yeah, I'm thinking it's all carbon loaded.

I was just doing some more testing though. The rough idle, deal. I was running a KOER test and it just quit. Like I turned off the key. So restart it watching the screen and it idles like crap for 10 seconds. The whole time my ICP reads almost 20,000 psi. Pressure drops to 6000 and it runs perfect then.

I'm wondering if I have a bad IPR causing my goofy idle issue and not the EGR system. Any thoughts?
 
Reply
Old Mar 11, 2012 | 01:30 PM
  #4  
dlibson's Avatar
dlibson
Thread Starter
|
Hotshot
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2006
Posts: 15,450
Likes: 3
From: Hampstead, NC
It did pop a P2284 code after the stalls too. Did it like 10 times...
 
Reply
Old Mar 11, 2012 | 01:41 PM
  #5  
dlibson's Avatar
dlibson
Thread Starter
|
Hotshot
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2006
Posts: 15,450
Likes: 3
From: Hampstead, NC
ICPv is .29 at KOEO

1.2 - 1.3 at idle.

No sign of voltage or pressure fluctuation before it dies though. About 3.8 volts after it dies and you restart it till it smooths out and goes back to 1.2.

Oh, FWIW the ICP sensor pigtail was fixed before. I checked it, looks okay but I am gonna redo them just to be sure...
 
Reply
Old Mar 11, 2012 | 02:07 PM
  #6  
m-chan68's Avatar
m-chan68
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2010
Posts: 5,505
Likes: 257
From: Woodbridge, Ontario, CA
Club FTE Silver Member

Is this an early-2004 or late-2004?
 
Reply
Old Mar 11, 2012 | 02:09 PM
  #7  
dlibson's Avatar
dlibson
Thread Starter
|
Hotshot
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2006
Posts: 15,450
Likes: 3
From: Hampstead, NC
Late build, ICP on VC.
 
Reply
Old Mar 11, 2012 | 02:18 PM
  #8  
m-chan68's Avatar
m-chan68
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2010
Posts: 5,505
Likes: 257
From: Woodbridge, Ontario, CA
Club FTE Silver Member

Has the ICP sensor been replaced, or only the pigtail? For what it's worth, I have seen more than my share of trucks coming in with driveability issues that were directly related to poor workmanship in the soldering/re-joining of those wires. Does the truck react when you wiggle test the connection?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-1

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-2

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-3

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-4

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-5

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-6

Every 2026 Ford Engine Explained

 Brett Foote
story-7

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-8

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-9

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
Old Mar 11, 2012 | 02:23 PM
  #9  
dlibson's Avatar
dlibson
Thread Starter
|
Hotshot
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2006
Posts: 15,450
Likes: 3
From: Hampstead, NC
Sensor could have at some point. It's approaching 300k, so who knows. Wiring for sure.

I will be checking the connections too, but no, the wiggle test made no difference.

The thing that I don't get is the dieing, then running like crap. If I shut it off, it's fine. If it dies on it's own it's not. But I don't see a reason for the dieing on the scanner anyways.

When I replaced the EGR valve there was massive amounts of soot built up in the intake, so I attributed it to this. But then getting the P2284 changed it all.
 
Reply
Old Mar 11, 2012 | 02:38 PM
  #10  
m-chan68's Avatar
m-chan68
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2010
Posts: 5,505
Likes: 257
From: Woodbridge, Ontario, CA
Club FTE Silver Member

Your ICP volts readings are a little on the higher end of things than I'm used to seeing. For what it's worth, a late-build 2004 engine should be idling at 580 psi in PARK or NEUTRAL at operating temperature, with IPR duty cycle at about 21 to 23%. I don't know where you are getting 20,000 and 6,000 psi readings from. I'm used to seeing ICP volts at around 0.24 at KOEO, so 0.29 does seem high. It might be worthwhile "borrowing" another known good ICP sensor to plug into, to see if readings change. At 300K MILES, I have to wonder what the condition of the main engine harness and FICM harness must be, with all the heat in there.
 
Reply
Old Mar 11, 2012 | 02:45 PM
  #11  
dlibson's Avatar
dlibson
Thread Starter
|
Hotshot
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2006
Posts: 15,450
Likes: 3
From: Hampstead, NC
FICM wiring is pretty good, replaced that a while ago.

Getting the actual pressure readings of my Snap-on scanner. Which I just checked and is in Kpa. So before dieing it is at .89-1.05 volts at idle. 24% duty cycle, and about 4600 kPA (660 psi).

After it quits running and I restart. It runs like crap at about 20k kpa (2900 psi) and then looks as though it defaults to 6000 kpa (870 psi), cause it just sits there after that. Desired and actual. Then if I shut it off and restart it will go back to normal idle numbers again. Well, what seem to be normal for this truck...
 
Reply
Old Mar 11, 2012 | 02:52 PM
  #12  
BLADE35's Avatar
BLADE35
Hotshot
15 Year Member
Liked
Joined: Apr 2010
Posts: 19,073
Likes: 243
From: Saratoga Springs,UT
David sounds like you have a Devil Child on your hands

20,000 ICP is high enough that Shouldnt the Saftey kick in The pressure releif so with that said maybe the ICP is jacked and if it really is that high the IPR is stuck closed isnt it

I also wondered about the EGR codes thinking that EBP and IAT2 at all carboned up causing those codes to surface

Oh the gauges wasnt on PSI Im with ya now
 
Reply
Old Mar 11, 2012 | 02:55 PM
  #13  
dlibson's Avatar
dlibson
Thread Starter
|
Hotshot
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2006
Posts: 15,450
Likes: 3
From: Hampstead, NC
It's been a very trouble free truck really for me. But this is new and all of a sudden. I think I do have carbon problems for the EGR, and that's easy enough to deal with.

But this HPOS issue is goofy to me. Like I just corrected it's 20,000 kpa which is about 2,900 psi. So not to high, but why get that high after it dies, then default to 870? Then if I cycle the key it's normal till it dies again? Devil Child indeed! LOL
 
Reply
Old Mar 11, 2012 | 03:00 PM
  #14  
BLADE35's Avatar
BLADE35
Hotshot
15 Year Member
Liked
Joined: Apr 2010
Posts: 19,073
Likes: 243
From: Saratoga Springs,UT
Originally Posted by dlibson
It's been a very trouble free truck really for me. But this is new and all of a sudden. I think I do have carbon problems for the EGR, and that's easy enough to deal with.

But this HPOS issue is goofy to me. Like I just corrected it's 20,000 kpa which is about 2,900 psi. So not to high, but why get that high after it dies, then default to 870? Then if I cycle the key it's normal till it dies again? Devil Child indeed! LOL

Oh is this your personal truck??

I thought that it was a clients truck
 
Reply
Old Mar 11, 2012 | 03:02 PM
  #15  
dlibson's Avatar
dlibson
Thread Starter
|
Hotshot
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2006
Posts: 15,450
Likes: 3
From: Hampstead, NC
Nope, this is my truck this time.

I've worked on plenty of 6.0's but never run into something like this before. Hence the reason I'm here!
 
Reply



All times are GMT -5. The time now is 08:25 PM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE