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2003 Ford Ranger 3.0 engine knock?

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Old Mar 6, 2012 | 08:43 AM
  #1  
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2003 Ford Ranger 3.0 engine knock?

Truck is 5 speed and is ready for a new clutch, but when in neutral if i rev the engine i get a knock noise that increases and decreases with the direction of the RPM. It makes no difference if the clutch is depressed or not. Interesting to note that I can never hear this noise when at idle or under load. Any ideas what this could be ? I was concerned it was rod knock, but believe I would hear it while at idle .. so I don't have any clue. The engine looks and performs beautiful, again no knock under load or during idle. Idler pulley and tensioner/ pulley brand new, new belt, new tstat. tune up with new plugs and wires a month ago.

Thanks for any help.
 
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Old Mar 6, 2012 | 05:40 PM
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Maybe the flywheel bolts are loose????
 
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Old Mar 7, 2012 | 08:06 AM
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Can that really happen

I've never heard of that happening, is this really possible ? A bit more info on the engine. It has 156k on the motor. I have no idea if any timing chain work has ever been done. I checked again this morning and while cold, not knock ! I can rev as much as i want when its cold and no noise .. seriously no knocking, no lifter noise nothing but a solid rev both up and down the rpm spectrum. I added octane booster to the fuel this morning and again, knocking sound when rev the motor in neutral and the knocking noise is heard as the rpms go up and when they come down. Once at idle, no knocking even when warm ! When shifting on the hwy, the sound is only heard once the clutch is depressed to change gears as the rpms come down. When I rev while under the hood, the sound seems to come from the passenger side midway back to rear .. and i hear some strange squeak as well. I thought I heard this noise prior to an oil change I did, but nothing like I hear now. I used the recommended 5-20 and used a Fram oil filter. I have also now added 1/2 qt of lucus oil to see if my oil needs to be thicker .. no change.. I'm at a loss any help please. Thanks
 
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Old Mar 7, 2012 | 08:36 AM
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You may have more than one problem, but right now the squeek you described caught my attention!!!!!

The 3.0L pushrod Vulcan engine is known to have cam sync problems & that might be the source of the squeek, if its coming from the top side of the engine back near the fire wall, where the distributor used to be.

Since the engine oil pump is also gear driven from this arrangement, it should be looked into without delay, because lubrication to these parts isn't good they can sieze, strip the oil pump drive gears & the engine is soon history. Use Ford replacement parts, Don't use Dorman, as they are known problem parts.

Most autoparts stores have the sync alignment tool in their "Loan-A-Tool" for a refundable deposit program.

Some thoughts for consideration, keep us posted on your findings.
 
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Old Mar 7, 2012 | 11:43 AM
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Thanks !

I'll look into that for sure ! If you hear of anything on the knocking, please let me know. I am at a total loss.
 
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Old Mar 7, 2012 | 12:55 PM
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I'd use the specified Motorcraft oil filter, others have been reported to cause oil pressure related engine knock.

If you decide to do the cam sync replacement, replace both parts while your in there & do it with Motorcraft.
 
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Old Mar 8, 2012 | 04:11 PM
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What is the Motorcraft part # for the camshaft position synchronizer? Its a 03 3.0 Thanks
 

Last edited by pinger; Mar 8, 2012 at 04:13 PM. Reason: to add year and engine
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Old Mar 8, 2012 | 04:38 PM
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Try entering your vehicles particulars at the Motorcraft web site.
 
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Old Mar 8, 2012 | 05:06 PM
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I did and it says the da 2089 will fit and when I check on ebay it says its not compatable with my 2003 3.0 Ranger Edge
 
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Old Mar 12, 2012 | 10:46 AM
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Thanks ! One problem down, one to go !

Originally Posted by pawpaw
You may have more than one problem, but right now the squeek you described caught my attention!!!!!

The 3.0L pushrod Vulcan engine is known to have cam sync problems & that might be the source of the squeek, if its coming from the top side of the engine back near the fire wall, where the distributor used to be.

Since the engine oil pump is also gear driven from this arrangement, it should be looked into without delay, because lubrication to these parts isn't good they can sieze, strip the oil pump drive gears & the engine is soon history. Use Ford replacement parts, Don't use Dorman, as they are known problem parts.

Most autoparts stores have the sync alignment tool in their "Loan-A-Tool" for a refundable deposit program.

Some thoughts for consideration, keep us posted on your findings.
Ok you were dead on with the cam syncro. I pulled it and replaced with Dorman part, I found bad about cardone as well and they only had the Dorman locally. The old one was all caked up and was dry and squeaking ! The squeak is gone, but I still have the knock. Do you have any ideas ? I can tell you it does knock as soon as you increase the rpms or let the rpms fall.. even when cold. I cant really hear it if under load.
 
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Old Mar 12, 2012 | 11:50 AM
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From your description sounds like it was a good idea to replace the sync. Since you couldn't come by a Motorcraft replacement part, pay close attention to your replacement & don't be surprised if problems arise with it & if they do, don't hesitate replacing it again & try to find a Motorcraft part.

On the knock, could you describe its sound & if its still coming from the passenger side mid way back, After the engine warms up & if its changed when it happens, or if its moved, where in the engine its coming from, top, bottom, front, rear????

Have you replaced the Fram oil filter with a Motorcraft????

Did this noise come about slowly over time, or suddenly after some event????
 
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Old Mar 12, 2012 | 02:35 PM
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Additional info

Originally Posted by pawpaw
From your description sounds like it was a good idea to replace the sync. Since you couldn't come by a Motorcraft replacement part, pay close attention to your replacement & don't be surprised if problems arise with it & if they do, don't hesitate replacing it again & try to find a Motorcraft part.

On the knock, could you describe its sound & if its still coming from the passenger side mid way back, After the engine warms up & if its changed when it happens, or if its moved, where in the engine its coming from, top, bottom, front, rear????

Have you replaced the Fram oil filter with a Motorcraft????

Did this noise come about slowly over time, or suddenly after some event????
Yes . Fram changed to Motorcraft, no change. I thought I heard this noise ever so slightly prior to my last oil change. After the oil change is when I started hearing it every time I rev the motor in neutral or on the road as I shift and the rpms come down. There is no knocking at idle that I can hear. only when you accelerate the engine you can hear the knock knock that seems to flow with the rev up ad rev decline. This sound is not a ping or a ting or a tap.. it is a knock knock sound and seems to originate on the passenger side of the motor, sometime sounds more to the bottom and other times sounds closer to the top of the engine. I'll apologize now for that last description of sound source ... it is very off. I have heard on youtube the sound of "rod knock" and notice they knock at idle as well. Another thing.. engine runs out strong.. I have road noise from the tires but i really cant hear the knocking under normal load. I would think if it was a rod I would hear it while under load also ?
 
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Old Mar 12, 2012 | 03:10 PM
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Sounds like that have a tendency to be "transmitted" - it may sound like it's coming from one place when it's actually coming from another...

I had a similar issue with my '77 after I did a head swap - I was hearing a weird noise in the exhaust. I went down to the parts store and bought a stethoscope that had a probe attachment (I've heard of people using broom handles, pipes, etc. to do the same thing, but I wanted to be sure) - turns out the sound originates in the heads and was being transmitted down through the exhaust.

If you can pinpoint where the noise is coming from, it might make it easier to diagnose.
 
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Old Mar 17, 2012 | 08:24 AM
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when the 302 in my old 86 bronco had a rod knock, you couldn't hear it at idle either.. hardly knew it was knocking, except when it was between shifts.. while the engine RPM's were coming down..when the engine was "floating" ..
however when the engine was started on a cold day, it would knock loud as hell for about a second when first started "Knocka, knocka, knocka"...you could also barely hear it when revving the engine..I ran it for years like this.. finally blew the #7 rod through the oil pan while climbing a long 6% grade.. that 302 had over 235,000 miles on it when it blew..and it was still running even after the rod blew..i showed it some respect and just shut it down after it blew.. instead of revving the **** out of it until it totally grenaded like most others do..
 
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Old Mar 20, 2012 | 09:44 PM
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I am replacing a U code 3.0 at work right now for the same problem. I found it had a knock after it warmed up to normal temperature. Upon dissasemby I found a bad wristpin on the piston connecting rod. It is a service vehicle so with 181,000 miles and a 04 model. I just set the reman engine in place before I called it a day. tomorrow I will re-install all the accessories and start it up. I hope this isn't your problem. I would purchase a stethescope from a parts store and listen on the exhaust manifold at each cylinder to see if you can pin point the location of the knock. Could have replaced the part but with the mileage on the truck it just made sense to replace it with a new engine with a 3 year unlimited mile warrenty.
 
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