Notices

1978 Ford Cummins Crew Cab Conversion

Thread Tools
 
Search this Thread
 
Old Mar 6, 2012 | 12:36 AM
  #1  
andyort's Avatar
andyort
Thread Starter
|
Freshman User
Joined: Jan 2010
Posts: 36
Likes: 0
From: Vancouver Wa
Thumbs up 1978 Ford Cummins Crew Cab Conversion

This is the Crew I am building It is a 1978 F250 with a 351M Dana 44 front and a Dana 60 rear Paid $3400 For it. I will be getting the frame and axles powdercoated, with some extra little parts done as well. I will be putting a '95 Cummins in it. I have already started the teardown and Have a HP dana 60. I picked up a 1979 Ford F350 that had the 60 in it for $1200. So here it goes.





Picked up a 1995 Wrecked Dodge with a 5.9 cummins with 100,000 miles on it for $3200







So enough with the pics and prices here is the tear down of both.

Not alot of room in my litte two car garage.





tearing interior out.







Now to the Dodge








Now I have my garage back finally


 
Reply
Old Mar 6, 2012 | 12:51 AM
  #2  
andyort's Avatar
andyort
Thread Starter
|
Freshman User
Joined: Jan 2010
Posts: 36
Likes: 0
From: Vancouver Wa
1978 Ford F350

Like I said earlyer that I bought a '79 F350 with a HP D60 up front. I drove 20.5 hours round trip and 1000.2 miles




Here it is Back at the house



Getting ready to get that D60 outa there




Got it out



Now to pop the D44 outa the F250



Threw the D44 under the F350 so I can move it.



Took the D60 to the pressure wash and got most of the crud off it.



Stuck the D60 under the 250 frame to see how everything fits. Looks like my frame in the front sits a little lower with the 60, but it might just be me.
 
Reply
Old Mar 6, 2012 | 01:03 AM
  #3  
andyort's Avatar
andyort
Thread Starter
|
Freshman User
Joined: Jan 2010
Posts: 36
Likes: 0
From: Vancouver Wa
Whats next

Well I am going to be putting the cab back on to start mocking up the motor mounts and crossmembers. I have a Stainless tank in progress but it is slow going right now. I am sick of borrowing welders from buddies so looks like I am going to be getting a welder so I can keep this thing rollin. I am thinking of getting a Millermatic 211 or 212. Have any of you guys used one of those? Little spendy but I think that would be the best for what I need it for.
Another little toy for taking the body on and off.
 
Reply
Old Mar 6, 2012 | 05:12 AM
  #4  
Pitcrw6's Avatar
Pitcrw6
Logistics Pro
15 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2010
Posts: 4,446
Likes: 25
From: Panama City, FL
Club FTE Gold Member
Great work, cant wait to see it finished. I cant give you any info on the welder...sorry. I cant wait to rebuild my 73 crew but I will leave the stock 390 in it.
 
Reply
Old Mar 6, 2012 | 06:54 AM
  #5  
lostinfords's Avatar
lostinfords
Posting Guru
Joined: Apr 2008
Posts: 1,249
Likes: 0
From: Jersey Shore
looks good..also looking forward to seeing it done
 
Reply
Old Mar 6, 2012 | 05:23 PM
  #6  
77_crew's Avatar
77_crew
Elder User
Joined: Aug 2009
Posts: 527
Likes: 0
From: Ontario, Canada
Nice to see another crew/cummins build. Great progress so far!! I have a Miller 252 welder and i love it. Just took a quick look at the 211 and 212 and they look pretty good. In my opinion you can't go wrong with miller.
 
Reply
Old Mar 7, 2012 | 03:06 PM
  #7  
andyort's Avatar
andyort
Thread Starter
|
Freshman User
Joined: Jan 2010
Posts: 36
Likes: 0
From: Vancouver Wa
Originally Posted by 77_crew
Nice to see another crew/cummins build. Great progress so far!! I have a Miller 252 welder and i love it. Just took a quick look at the 211 and 212 and they look pretty good. In my opinion you can't go wrong with miller.
Well Thanks!!
 
Reply
Old Mar 7, 2012 | 07:26 PM
  #8  
77_crew's Avatar
77_crew
Elder User
Joined: Aug 2009
Posts: 527
Likes: 0
From: Ontario, Canada
What are you going to use for a tranny behind the diesel? the 4 gear in the crew or the slush box frome the dodge....I'd run a standard in my opinion. The dodge autos weren't that good. I adapted to a ford ZF5 to my cummins in my crew.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-1

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-2

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-3

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-4

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-5

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-6

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-7

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-8

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-9

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
Old Mar 8, 2012 | 07:00 PM
  #9  
73f250highboy's Avatar
73f250highboy
Posting Guru
Joined: Feb 2011
Posts: 1,128
Likes: 0
From: sacramento
sweet build its lookin good. Im so jealous lol
 
Reply
Old Mar 8, 2012 | 08:38 PM
  #10  
andyort's Avatar
andyort
Thread Starter
|
Freshman User
Joined: Jan 2010
Posts: 36
Likes: 0
From: Vancouver Wa
Originally Posted by 77_crew
What are you going to use for a tranny behind the diesel? the 4 gear in the crew or the slush box frome the dodge....I'd run a standard in my opinion. The dodge autos weren't that good. I adapted to a ford ZF5 to my cummins in my crew.
I'm going to use the auto out of the dodge for now see how it goes then upgrade later on!
 
Reply
Old Mar 10, 2012 | 02:04 AM
  #11  
andyort's Avatar
andyort
Thread Starter
|
Freshman User
Joined: Jan 2010
Posts: 36
Likes: 0
From: Vancouver Wa
Putting Cab back on.

Some pics of the cab going back on so I can get all the mounts mocked up.





Figuring the best way to do this so I dont bend the drip edges.







 
Reply
Old Mar 10, 2012 | 02:08 AM
  #12  
andyort's Avatar
andyort
Thread Starter
|
Freshman User
Joined: Jan 2010
Posts: 36
Likes: 0
From: Vancouver Wa
Miller 211 Welder should be here next week finally so I can start fabing up the motor mounts and crossmembers. Still putting some Ideas together on how I want to do this.
 
Reply
Old Mar 10, 2012 | 02:11 AM
  #13  
andyort's Avatar
andyort
Thread Starter
|
Freshman User
Joined: Jan 2010
Posts: 36
Likes: 0
From: Vancouver Wa
Originally Posted by robbragiel
Great work, cant wait to see it finished. I cant give you any info on the welder...sorry. I cant wait to rebuild my 73 crew but I will leave the stock 390 in it.

Well start a thread when you get your project started so I can keep an eye on the progress. No biggie on the welder I went with the Millermatic 211 should be fun for a while.
 
Reply
Old Mar 10, 2012 | 02:13 AM
  #14  
andyort's Avatar
andyort
Thread Starter
|
Freshman User
Joined: Jan 2010
Posts: 36
Likes: 0
From: Vancouver Wa
Originally Posted by 73f250highboy
sweet build its lookin good. Im so jealous lol

Thanks Its been alot of fun so far.
 
Reply
Old Mar 10, 2012 | 08:18 AM
  #15  
deck60's Avatar
deck60
Senior User
Joined: Sep 2011
Posts: 428
Likes: 0
Originally Posted by andyort
Miller 211 Welder should be here next week finally so I can start fabing up the motor mounts and crossmembers. Still putting some Ideas together on how I want to do this.
that welder looks good has a 30-210 amp range

the only issue I see with it is it has a 150 amp 220v 30% duty cycle

would like to see duty cycle up around 50%

run it on the 220v and get the bottle don't use that flux-core it is junk

I emailed my rep at miller and he said good welder for home use just don't do any continuous welds longest weld you want to do is 60 seconds




http://www.millerwelds.com/pdf/spec_sheets/DC12-54.pdf
 
Reply



All times are GMT -5. The time now is 08:38 PM.

story-0
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-1
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-2
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-3
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-4
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-5
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-6
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-7
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-8
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-9
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE