361/allison ?'s
I asked a moderator to move your thread to the Large Truck forum. You get more help there than in this forum.
btw: Ford referred to the Allison as the Transmatic. I looked up the Converter Housing, but discovered there are two different types used beginning in 1957.
You will need to take look at yours, find the ID numbers on it and post them.
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Is this a functioning truck?
"liter axles". I assume "lighter..." There are billions of 4x4 pickups out there, why go through all this nonsense, especially if it's a working truck?
Just a thought......
Here is some food for thought as to why i would approach this differently.. forgve the "book" but there is a lot more to consider here than can be considered in a one or two line response, let alone a one or two paragraph response.
You are starting with a medium duty truck, equipped with a medium duty engine AND transmission, designed to slog along day after day, slowly at times, but at the least cost to the fleet owner. Because of this, you would be better off if you want a "responsive" truck to do a COMPLETE engine and trans swap - or perhaps start with a one ton and do a two ton sheet metal swap.....
You are dealing with a completly different front engine mounting system than the lighter duty FE enignes use. This would have to be addressed, remember that most of these trucks use a special high strength steel frame that carries a "do not weld" specification. Yes welding can be done, but gusseting and plating will have to be done, and it will take some work to properly engineer a safe front mount system. Same goes with the spring mounts, these cannot just be welded in a new place without special consideration.
As mentioned welding can be done, although NOT recommended, but it has to be done with a greater amount of engineering than a mild steel frame takes. Easiest way to see what frame your truck has if there are any factory welds. If not, then there was a reason why not, it is the special high strength steel. If you see factory welds, mild steel.
The Allison, if it is the 6 speed, is either the MT30 lighter duty (32k max GCWR, regardless of respective F500/600 model), or the MT40 heavier duty (42k GCWR F700/F750, also used in he F600, but the F600 truck was always limited to a max 32k GCWR) If it is a four speed, then it most likely is the light duty AT540 series (AT540, 541, 542 etc) which is really a 26k max GCWR transmission that Ford said was ok as 32k GCWR, and they fail when used at this weight in hilly country at this. Iowa is fine though
Regardless, NONE of these transmission are designed to operate with more than a 4000 rpm input RPM. Also, the valve body behind that 361 is going to shift to the next higher gear at 3800 rpm maximum, and possibly 3600. That precludes the use behind a cammed motor as you can't go the traditional hot rod route and raise the operating RPM without a lot of custom work, then you are dealing with the heavy shaft and gears and there rotational mass in the transmission. Also a relativily heavy Torque Converter which is not balanced nor intended for use above the rated input shaft rpm. Good thing is that on the MT series, the TQ locks up, so you can achive zero transmission slippage, which returns manual transmission fuel economy with minimal heat build up. The AT540 series can be either way.
Same applies to true medium duty manuals, they are slow shifting, heavy transmissions that are input RPM limited due to the shaft and gear rotational mass.
Getting to the 361, it is a low compression (7.4 to 1) that is designed with a max operating RPM of 3800 (some were 3600 rpm) Why? because of heat. Light duty truck engines with higher compression simply produce too much heat in the combustion chamber and will detonate themselves to death in a heavily loaded truck when pushed for long periods at or close to full throttle. Yes you can set the timing back, but then the performace becomes much lower than a properly timed lower compression engine. additionaly the lower compression is easier on the internals of the engine and you will get longer engine life as a result.
You mentioned a 390 truck engine - interesting enough, the 391 medium duty FT engine, while close to the 390 FE engine in "size" has a much lower compression ratio of only 7.2:1 verses about 9:1 in the 390 (varies) even lighter duty car 390's were even higher, but then they were intended to be operated a lower weight on a normal basis. This is universal among any gas engine builder, the heavier the normal weight that has to be moved, the less compression ratio the engine has. it is the only way to get these beasts to live for a long time at heavy loads.
Again you are dealing with something that is set up to move a load, not fast at times, but at the lowest cost to the fleet owner.
I personaly drive a C600 (I am a Cabover driver, always will be) with a 330 and a Allison MT40 that is over 40 years old. (I replaced the origonal MT30 last year as the previous owner towed a 30k Cat 955 loader behind it, and it definatly held up well, but took a beating! - with truck, trailer & Cat that is over 50k - WOW is all I have to say) It is as best, loaded at 32k it is slow, very steep hills and I can be down to upper single digits or very low teens, crawling up in first gear or second gear, This precludes it use loaded on the freeway, but acceptable for multilane roads where I can slog along in the right lane four ways on.
Unloaded, and I have driven this truck quite a bit on the freeway to help people out a few hours apart I can maintain 54 mph on hills (about 60 tops, on the flats, rpm limited) or so on the freeway, more than adequate to achieve the minimum speed limit of 45 mph (60 mph max for any truck over 10k, or ANY car or truck towing ANY size trailer) in my state.
Why would anyone buy this truck i the first place? Well it was origional bought and has always been used as a city truck, IE on the 25-35 mph roads where it was intended to be used it is fine, but it was never build nor intended to be a freeway flyer.
But some people just can't stand to be in the "slow" lane, so it is not for everyone. To me, a diesel would be nice to save on fuel costs, but the cost of a conversion would take too long to pay back in fuel savings and using the truck privatly as I do, it is fine for me. I also cannot justify the cost of moving to a 361 or 391 - at least until the 330 dies
It is NOT in any way a daily driver though, it would drive me crazy. Too slow. it is instead a LOAD hauler. A tool to do a job, just like any car or truck. My daily driver currently is a Aerostar AWD, again a tool to do a job. I also have a 90 F250HD (wish it was a cabover) with a dump bed insert, again just a lighter "hammer" than the big C600 "hammer" when I don't need the big tool!
My play tool (plastic hammer) is the 87 F150 Flareside, if and when I can get the auto conversion done.
Good luck whichever way you go, but i wonder if you should just forget the whole reengine/retransmission and just adapt the "wide" sheetmetal over to a one ton frame?
Food for though, and I hope you find some humor in this "book"
David








