6.9L vs 7.3L
I personally like the 6.9L better
But its hard around where I am to get a good running 6.9L the 7.3L are far more abundant
So what's the benefits of a 7.3L idi over a 6.9L idi ??
Thanks Aaron
Also if someone who knows can include engine physical measurements I wAnt an idi for a swap
There are some more upgrades, but those two are the ones I feel were the most important.
mid year '92 you get a serp belt and 130a 3g alt which are each nice (despite what the old timers will tell ya lol.
)of course the updated '87 + glow plug system is more advanced and overall much better.i wouldn't even run the old system,id update or push button mod.
keep decent care of either one,and this old debate becomes so tedious im surprised it's brought up still lol.
a many truck have rotted around a 7.3l.
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For example :
Good -
6.9 is more rebuildable as it can be safely bored over.
Most better 7.3 can be swaped over
Bad -
Harder to find
Glow plugs system 1983-1986 sucks (converting to manual plugs is best thing to do and easiest solution)
Weak block 1983-1985.5
7.3 good -
Easier to find
Better glow plug system (solid state)
Bigger head bolts
Stronger rocker arms
Bad -
Not many bad points, just one huge issue is cavitation, BUT if previous owner kepted that in check, no problems!
So when buying a 6.9, theres alot of "little" things to check for, when buying a 7.3, not as much, but just that big one, if you ask the previous owner about SCA's or coolant additives, and he gives you a deer in road look, walk away from it if it's around 150k miles.
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There are lot's of 6.9's and 7.3's that have not outlasted the trucks, as we see here on this forum. We also see and I have bought several that did outlast the truck too though.
But good luck finding another 7.3 that was treated with coolant additives since brand new!
That's one good reason why I won't let this 7.3 out of my sight! It may have a ton of mileage, but damn it still runs great, and no worries about Cavitation at all!
It's just to bad he didn't care about the body as he did the mechanical end of it, or else this thing might still be in top shape today!
And even though 6.9's don't suffer from Cavitation, we been maintaining that in the motorhome as well since we have it.
The way the tips where they contact the valve is the difference. The 6.9 style rockers beat the crap out of the valve tips and break them, the 7.3 style doesn't do this nearly as bad.
Another thing that nobody mentioned is the heads. 7.3 heads/blocks don't have the lower corner cooling jackets, thus, they don't stay nearly as cool pulling loads as the 6.9 does. There is plugs that are put into place in these corners on the 7.3, but even if you were to pull them out, and drill the gasket to accommodate them, they are still only about 1/4 the size of the 6.9 jackets. This coupled with the thin cylinder walls just makes for a much hotter running engine.
Also, the early blocks being called weak is a generalization and kind of a misconception. They are known to crack around the block heater location by the dipstick tube due to an error in casting. If you don't use the factory block heater, there is said to never be an issue. There is no other weak points.
From a performance standpoint, 6.9 heads are also more desirable castings because the injectors sit over .060" further into the pre-cup. The 7.3's were pulled out to appease the tree huggers in reducing black smoke. 6.9 pre-cups are also smaller displacement which is better for performance. Again, 7.3 cups were enlarged for emissions.
The only real advantage to N/A 7.3's is the larger head bolts, but with overtorqued studs and prepped surfaces you will never seen an issue with the 6.9.
Also, the factory turbo 7.3 IDI's have 32mm wrist pins vs 28mm, and they are factory anodized topped pistons. There is also rumor that the main webs are larger, I looked at a turbo block and didn't observe this, so I think its just the larger wrist pins.





