6.4L engine durability?
I hear this cited a lot in this forum, generally by the PSD detractors, and a big deal is made about the cab having to come off. Yet I recall various other sources, and pretty sure at least one tech that's posted here, that any decent shop with a 2 post lift can have the cab off in approximately 1 1/2 hrs. I'd wager that in the overall scheme of semi major engine repairs (or worse), this is a relatively minor portion of the total cost.
Not so significant.
Alot can be done with the cab on though.
I've heard of stock trucks well into the 200K+ range as well as tuned trucks in the high mileage range. You can go with DPF OFF or ON tuning, the favored tuning allows it to breathe better and removes the emissions components but there's no guarantee that it will run longer then any other truck out there. In theory it should, but you never know.
When users have added the huge HP tuning mods, the weak link appears to be the trans rather then the engine.
When I tow I generally run in stock power as I tow heavy. 7-9 mpgs usually when towing my 5er.
I can get 11 or so towing flatbed stuff.
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I too run the Six-Gun and have also been running the AutoMind (both Banks). Typically run it on the Economy tune on both. With the Six-Gun you can get about 100HP+ and the AutoMind you can get about 150HP+. The nice thing is that they are both DPF friendly and CARB approved.
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Anyway, my truck gets around 12 city/highway, but one mans city/highway is not necessarily the same as the next. Mine is actually quite a bit of city driving with some 10-15 minute highway jaunts tossed in here and there. On the highway unloaded I can push 17 mpg if I stick to the speed limit (65) and treat the go pedal with some care getting there. This is better than I could do with my CC F250 Lariat 4x4 V10, and considering what a fat heavy weight pig my current truck is, not too bad I think.My truck weighs in at around 9,400 lbs full of fuel and with me in it. I'm running factory sized rubber with 4.30 gears, bed cover, CAI, straight pipe exhaust, and a Spartan programmer set on the 210hp tow tune. I run this tune all the time, loaded or not. When I tow I'm pulling close to 17,000 lbs and I know conventional wisdom says don't tow heavily tuned, but my theory is don't tow heavily tuned....and driving like an idiot. I run the high tune and keep all my engine parameters such as engine temps, boost, tranny temp, etc within acceptable limits. As long as I stay within these limits I don't see what difference it makes if I'm tuned or not. I usually get between 8.5-9.5 mpg and have seen a high of 10.4 on one trip.
I bought my truck used with about 17,500 miles on it. By 21,000 it ate it's radiator, which was not unexpected based on the research I had done ahead of time. I have 36,000 on it now and no further radiator issues to date. I never had oil making issues but chose to delete/tune anyway and have no regrets. I have had no other engine issues at all, but did have the blend door issue, which again was not unexpected based on my research.
These engines are VERY easy to make power on, and from what I've read can handle quite a bit. Head gasket issues due to inadequate head bolts are not a problem. EGR/oil cooler problems are not the issue they were with the 6.0. Generally the tranny gives up the ghost on tuned 6.4s before anything else.
A Spartan tuner will add up to 350 (supposed) RWHP to a 6.4, and if you've got a stupid right foot, you CAN make bad things happen. To me that says more about a driver than the engine being flogged.
Keep in mind when reading "reports" online that very few owners will come online to sing praises of their vehicle. Good performance is expected when you buy a vehicle and generally doesn't warrant any comment when you get what you expected in the first place. On the other hand, almost everyone who has a problem is more than happy to come online and crow to the world about the "piece of crap fill-in-the-blank-engine" in whatever vehicle they just bought. Naturally this means that every engine in that category ever produced is also likely a piece of crap.
To date this is my most favorite vehicle I've ever owned, from BMWs to Broncos, and I don't regret the 6.4 one bit. It was strong enough to begin with, and tuned it's an absolute street beast.
Anyway, my truck gets around 12 city/highway, but one mans city/highway is not necessarily the same as the next. Mine is actually quite a bit of city driving with some 10-15 minute highway jaunts tossed in here and there. On the highway unloaded I can push 17 mpg if I stick to the speed limit (65) and treat the go pedal with some care getting there. This is better than I could do with my CC F250 Lariat 4x4 V10, and considering what a fat heavy weight pig my current truck is, not too bad I think.My truck weighs in at around 9,400 lbs full of fuel and with me in it. I'm running factory sized rubber with 4.30 gears, bed cover, CAI, straight pipe exhaust, and a Spartan programmer set on the 210hp tow tune. I run this tune all the time, loaded or not. When I tow I'm pulling close to 17,000 lbs and I know conventional wisdom says don't tow heavily tuned, but my theory is don't tow heavily tuned....and driving like an idiot. I run the high tune and keep all my engine parameters such as engine temps, boost, tranny temp, etc within acceptable limits. As long as I stay within these limits I don't see what difference it makes if I'm tuned or not. I usually get between 8.5-9.5 mpg and have seen a high of 10.4 on one trip.
I bought my truck used with about 17,500 miles on it. By 21,000 it ate it's radiator, which was not unexpected based on the research I had done ahead of time. I have 36,000 on it now and no further radiator issues to date. I never had oil making issues but chose to delete/tune anyway and have no regrets. I have had no other engine issues at all, but did have the blend door issue, which again was not unexpected based on my research.
These engines are VERY easy to make power on, and from what I've read can handle quite a bit. Head gasket issues due to inadequate head bolts are not a problem. EGR/oil cooler problems are not the issue they were with the 6.0. Generally the tranny gives up the ghost on tuned 6.4s before anything else.
A Spartan tuner will add up to 350 (supposed) RWHP to a 6.4, and if you've got a stupid right foot, you CAN make bad things happen. To me that says more about a driver than the engine being flogged.
Keep in mind when reading "reports" online that very few owners will come online to sing praises of their vehicle. Good performance is expected when you buy a vehicle and generally doesn't warrant any comment when you get what you expected in the first place. On the other hand, almost everyone who has a problem is more than happy to come online and crow to the world about the "piece of crap fill-in-the-blank-engine" in whatever vehicle they just bought. Naturally this means that every engine in that category ever produced is also likely a piece of crap.
To date this is my most favorite vehicle I've ever owned, from BMWs to Broncos, and I don't regret the 6.4 one bit. It was strong enough to begin with, and tuned it's an absolute street beast.
With the latest flash around 250-300 miles right now but the regens are shorter, around 6 miles.
6-gun I know is carb approved. Won't do anything for cooling.











