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1994.5 - 1997 7.3L Power Stroke Diesel  

Died and will not start - need help

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Old Oct 8, 2011 | 09:32 PM
  #16  
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From: Livoina,La
Originally Posted by kzack
I'll try the ether if I have to. I do have some on hand, but I'll try some other ideas first.

craftsmangary, I don't know how to do most of what you suggest. I just don't have the experience yet. The check engine light is not on, nor was it on. It does work though. I have an obdII scan tool, but I don't think that connects to this truck.

oldbird1965, what is an IPR ?

What do you guys think about the cam sensor?

Thanks, Keith
You can change the CPS (cam shaft sensor) its a cheap test and you need a spare its a very common problem
 
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Old Oct 8, 2011 | 09:34 PM
  #17  
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From: Livoina,La
Need to check fuel pressure at the schreader vavle you can use a cheap tire gauge
 
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Old Oct 9, 2011 | 01:03 AM
  #18  
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IDM (Injection Drive module)

I had a problem pretty close to this. I started my truck in the morning and went in to grab a few things, I came outside just as the truck stalled. It cranked strong, had fuel at the bowl and everything else I could check was good. I took it to a mechanic and he found out my IDM (Injection Drive module)was faulty. I had it replaced with a used one from the auto wrecker ($750 used vs. +/-$1200 new) and the problem was fixed.
 
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Old Oct 9, 2011 | 06:20 AM
  #19  
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WOW, 750 used!?!?!?!?! Welcome to fte Chason, but you got screwed. You can buy remanned idm's for 125 bucks and up. New aren't close to 1200.

To the op, if you get a cam sensor, get one from ford or ih, parts store ones aren't very reliable. Only 25 bucks or so.
 
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Old Oct 9, 2011 | 08:03 AM
  #20  
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From: Livoina,La
Originally Posted by Chason
I had a problem pretty close to this. I started my truck in the morning and went in to grab a few things, I came outside just as the truck stalled. It cranked strong, had fuel at the bowl and everything else I could check was good. I took it to a mechanic and he found out my IDM (Injection Drive module)was faulty. I had it replaced with a used one from the auto wrecker ($750 used vs. +/-$1200 new) and the problem was fixed.
Welcome to FTE!

Wow does it still hurt. Lol Yea used ones go fo 50-100 bucks
 
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Old Oct 9, 2011 | 08:05 AM
  #21  
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I should have mentioned I live in Canada. The price at the Ford dealership was $1250 new. My 96 ford is my work truck so I did not have time to shop around too much but $750 seemed a lot better than the $1250 price Ford wanted.

I love this site and am thankful to all the work people put in to it, so far the site has helped me with 3 different problems.


Chason
 
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Old Oct 9, 2011 | 11:20 AM
  #22  
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Did you fill the fuel tanks just before it sputtered and died? With diesel?
 
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Old Oct 12, 2011 | 08:08 PM
  #23  
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Hi Guys,

I could still use some help with this ...

It had been probably a week or more since I had filled the tanks with fuel before this happened.

I have now replaced the cam sensor and that did not make any change.

I have also checked the fuel pressure at the valve with a tire gage. It reads very low (5-10psi) while cranking strong. I'd guess that this is an obvious problem. What should I check next? I think I've checked all fuses and I've swapped relays around, so not sure what to do next.

Thanks for all your help guys.

Keith
 
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Old Oct 12, 2011 | 08:57 PM
  #24  
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From: Livoina,La
look at the pic in post 17 and you see where is shows FPR take that plug out to make sure the spring in there isn't broke.

Have you tried switching tanks?

Is your fuel level below 1/4 tank?
 
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Old Oct 14, 2011 | 02:09 AM
  #25  
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if it has a 96 engine in it then it is a 7.3 DI direct injection,then like some one said earlier, DO NOT USE STARTING FLUID,it will kill the glow plugs,crack the rings,and could blow up in the air filter box and hurt you or some one else,but check the IDM,it should be mounted on the drivers side fender by the hood hinge, the shop will say they don't go bad but they do,they have this really hard sealing glue stuff to keep it air tight but when you remove it,it will have water in it,it runs off the hood and gets in it some how,I went through all of this one time and now if you changed the cam sensor in the front of the motor and that didn't help,then you should check the IDM,the factory isn't cheap but after market or a rebuilt is around $130.00.
 
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Old Oct 14, 2011 | 02:16 AM
  #26  
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Originally Posted by kzack
Thanks again guys,

I plan to check the fuel pressure in the morning after the batteries charge over night.

I might also order a cam sensor since people suggest keeping one on hand anyway.

Thanks, Keith
the new cam sensor ford sells is kinda grey blue and they don't go bad,this is what ford told me,the black one's do go bad but it that don't do it I would check the IDM,its on the fender on the drivers side but the hood hinge,you'll find that there's more the likliey water in it,
 
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Old Oct 15, 2011 | 01:42 PM
  #27  
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Okay Guys, thanks for your help so far. Still not running and I just got back to looking at it this morning.

The spring behind the FPR plug is good.

I took the fuel filter and cap off and removed most of the fuel. With that cap off and someone cranking the engine, I get air bubbles into that canister. All the fuel lines look pretty new and not rusted, though I did not trace every inch of line.

So I took off the short fuel hose from the lift pump to the canister. When the engine cranks, it does deliver fuel, but in a pulsating manor. I'm wondering if it is pushing fuel and then sucking it back? Should it be a steady stream of fuel? I should say though that by this time the cranking power of the batteries were weak.

It is charging now. But can you advise if you think the lift pump is faulty? Hole in the fuel lines somewhere? Other?

Thanks again, Keith
 
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Old Oct 15, 2011 | 08:40 PM
  #28  
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From: Livoina,La
5-10 psi is saying bad fuel pump
 
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Old Oct 17, 2011 | 06:17 PM
  #29  
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Okay Guys,

I put a new fuel lift pump in and everything is back together. With the fuel filter out and someone cranking, there are now no air bubbles and it fills with fuel quickly. With the filter back in, I have lots of pressure at the shreader valve.

But still it does not start. I've probably cranked for a total of 30 seconds. Do I need to bleed the full system? Do I need to keep cranking? This makes me nervous, but I think we're almost there.

Thanks, Keith
 
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Old Oct 17, 2011 | 06:50 PM
  #30  
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Okay, been cranking for proabably 2-3 minutes in total. Still no start. Any ideas?

Thanks, Keith
 
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