Notices
1973 - 1979 F-100 & Larger F-Series Trucks Discuss the Dentsides Ford Truck
Sponsored by:
Sponsored by: Moser

Driveline clunk

Thread Tools
 
Search this Thread
 
Old Apr 8, 2003 | 07:55 AM
  #1  
DeathMobile's Avatar
DeathMobile
Thread Starter
|
New User
Joined: Mar 2003
Posts: 24
Likes: 0
Driveline clunk

Fellas,

The other day my 78 F-150 4x4 started clunking when I would take off from a stop. It felt like one or more universal joints were starting to let go. So, I replaced all three in the rear drive shaft and it is still doing the same thing. It is definitely a slip and clunk type feeling, so it probably is not a bushing or anything (they are all new anyways). Therefore the only other things it could be are the clutch, NP435, NP205, or the differential. The tranny and transfer case have been rebuilt within the past 5 years and they are pretty stout. Any thoughts? Thanks.
 
Reply
Old Apr 8, 2003 | 09:30 AM
  #2  
bad 78 f 250's Avatar
bad 78 f 250
Senior User
Joined: Mar 2002
Posts: 125
Likes: 0
From: detroit, michigan
Driveline clunk

where is the sound coming from the back of truck or the middle of truck if it's the back of truck you might want to check ring and pinion and spider gears in the carrier if it's the middle it could be as simple as a trans mount does the clutch seem fine when you take off (no slipping)was the clutch replaced when trans and transfer case was rebuilt hope this helps
 
Reply
Old Apr 8, 2003 | 09:33 AM
  #3  
frankster123's Avatar
frankster123
Junior User
Joined: Jan 2003
Posts: 55
Likes: 0
Driveline clunk

my two wheel drive does the same thing. the mechanic told me it was slack in the rear end. i've got a 9" rear end and haven't taken the time to look into what might need fixing.
it is aggravating to hear that clunk whenever i let off the brake and start off.
 
Reply
Old Apr 8, 2003 | 09:36 AM
  #4  
thelonerangerxlt's Avatar
thelonerangerxlt
Posting Guru
25 Year Member
Joined: Aug 2000
Posts: 1,984
Likes: 2
Driveline clunk

It might also be the slip-yoke on the driveshaft. When they bind, they make a clunk that can be felt, and sounds like what you describe. Try a Teflon based grease in the slip-yoke housing, and see if that helps.
 
Reply
Old Apr 8, 2003 | 10:10 AM
  #5  
beartracks's Avatar
beartracks
Lead Driver
25 Year Member
Photogenic
Joined: Nov 2000
Posts: 6,639
Likes: 349
From: Albuquerque
Driveline clunk

I've had that problem with the slip yoke. It rides in a bushing that eventually wears out and binds. Probably not too expensive to replace.
 
Reply
Old Apr 8, 2003 | 12:33 PM
  #6  
superswamper's Avatar
superswamper
Elder User
Joined: Apr 2003
Posts: 789
Likes: 0
From: Cheney, Wa
Driveline clunk

i have that same thing with my front drive line, what it is is in the double cardan joint by the t case there is a spring block that holds the wrist tight, if its worn out it will let the wrist wobble which causes the clunking, it a 50 buck part that wears out as often as the ujoints and should be changed with ujoints aswell according to my napa guy. what you can do is roll under there and see if the wrist wobbles....if it does its probably that part.

btw i don't know the official name but there are 3 parts to the joint the "h block" which is the big peice that holds both crosses and then the crosses and the other spring block thing....forgot what he called it. but thats the part.
 
Reply
Old Apr 8, 2003 | 05:47 PM
  #7  
77'F-150Mudder's Avatar
77'F-150Mudder
Elder User
Joined: Feb 2003
Posts: 760
Likes: 0
From: Boise, ID
Driveline clunk

I see lots of good ideas for things to check so far.

I'll add another. Are the U bolts for the rear diff tight?
 
Reply
Old Apr 8, 2003 | 05:55 PM
  #8  
Mil1ion's Avatar
Mil1ion
New User
Joined: Jan 2008
Posts: 0
Likes: 24
Driveline clunk

Moneranger has the best idea.

I have been putting Hightemp wheel bearing grease for 20 years to get rid of this problem.

I put the grease in every 4 years.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Apr 9, 2003 | 02:09 AM
  #9  
tetraruby's Avatar
tetraruby
Posting Guru
20 Year Member
Joined: Mar 2001
Posts: 1,494
Likes: 0
Driveline clunk

Dennis, I read a post a while back that you mentioned this "fix," but are you referring to the slip yokes on the two-piece drive shafts? I'm really hesitant to throw a gob of grease in the slip yoke on my single piece drive shaft (where it connects to the output shaft). Would the grease make it's way inside the tranny? I have the same problem with the clunking, and have suspected the third member as a tech told me the shims for the pinion bearing tend to disintegrate over time - but I know nothing about third members...
 
Reply
Old Apr 9, 2003 | 06:42 AM
  #10  
DeathMobile's Avatar
DeathMobile
Thread Starter
|
New User
Joined: Mar 2003
Posts: 24
Likes: 0
Driveline clunk

Fellas,

I have personally restored this vehicle and I have already verified that the bushings, suspension, et al are all within spec. When I grab the driveshaft, it seems to turn quite a bit and I am suspecting that it is in the third member. A long while back, the carrier bearings went, but those where the originals. Not to say that they couldn't have gone again, but that is where I am leaning towards. If it where the motor, tranny, or transfer mounts, I would get vibration at speed, but this is not the case. Right now I plan to run it until it breaks. Also, it does it if you let off of the gas and then get back on it from a roll. It definitely feels like it would be the u-joints, but I just replaced them. So, that's where we stand today.
 
Reply
Old Apr 9, 2003 | 12:10 PM
  #11  
superswamper's Avatar
superswamper
Elder User
Joined: Apr 2003
Posts: 789
Likes: 0
From: Cheney, Wa
Driveline clunk

you have to replace the spring thing in the double cardan joint too.....when you gas it, it clunks right...but then when you are just coasting it isn't as bad? if so samething i had and i just took it into the shop...they have to use the press to get the ujoints out..i don't have one so i was out 30 bucks for labor..and another fifty for the part
this guy posted a very similiar problem https://www.ford-trucks.com/dcforum/bigbronco/1828.html
check it out see if it helps.

but you should let us know what it is when you finally figure it out
 

Last edited by superswamper; Apr 9, 2003 at 12:21 PM.
Reply
Old Apr 9, 2003 | 01:33 PM
  #12  
DeathMobile's Avatar
DeathMobile
Thread Starter
|
New User
Joined: Mar 2003
Posts: 24
Likes: 0
Driveline clunk

It is more than just a clunk. I know what you are talking about in terms of the set-up for the double carden. All is well with this piece. I can feel an actual slip in the drive train, as if something is slipping into place. I am going to set the park brake and from a little distance, have my wife let the clutch out while in gear and see if I can see where it is coming from. If the shaft tightens and then I see a shudder at the differential yoke, then I think it will be solved. If not, then more digging.
 
Reply
Old Apr 9, 2003 | 01:39 PM
  #13  
Chas1234's Avatar
Chas1234
Elder User
Joined: Dec 2002
Posts: 925
Likes: 0
From: Quaker Hill ,CT U.S.A.
Driveline clunk

I had a np435-4 speed loosen up from where it bolts to the bell housing and it did just what yours is doing you might want to check those bolts, and everything that bolts the engine to the tranny tranny to the truck . Look at the motor mounts ,,just give it a good lookover. Move things around, shake things, gently pry on things (mounts) with a pry bar!
let us know what you find
 
Reply
Old Apr 9, 2003 | 02:32 PM
  #14  
mtflat's Avatar
mtflat
Lead Driver
25 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Oct 1999
Posts: 6,779
Likes: 557
From: Kalispell, MT
Driveline clunk

If you're sure it's in the rear end, here's another possibility. My 86 150 4x4 with a ltd slip carrier destroyed axle/side gear splines. Twice. This was in a 9" rear. With both incidents I got slop back there before it let go.

When it let go the second time I swapped in a standard carrier. I miss the locker, but its not as hard on axle splines.
 
Reply
Old Apr 9, 2003 | 03:29 PM
  #15  
Mil1ion's Avatar
Mil1ion
New User
Joined: Jan 2008
Posts: 0
Likes: 24
Driveline clunk

quote:
Dennis, I read a post a while back that you mentioned this "fix," but are you referring to the slip yokes on the two-piece drive shafts.


Actually Tet,not even a hand full placed inside the receiver part of tbe drive shaft that slides onto the splines coming out of the tranny.It doesn't seem to even come out of the end never mind going into the trans seal.

Just enough to take the clunk out.
 
Reply



All times are GMT -5. The time now is 03:19 AM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE