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Need help with u-joints

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Old Sep 19, 2011 | 08:44 PM
  #1  
gunner121's Avatar
gunner121
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Need help with u-joints

Hey Guys,
I just got new front axle u-joints pressed in. The problem is I am trying to put the axle shaft back in thru the steering knuckle but the new u-joints won't clear the opening. The caps stick out just a hair more than the stock ones I guess. I thought I read about this happening to someone else too ,but can't find the thread now. Should I just try to grind the cap a little bit? I don't know what else to do.
 
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Old Sep 19, 2011 | 09:38 PM
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96ford250
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the caps dont stick out past the joint atleast when i did mine there should be clips that hold the caps into each axle shaft... the ujoints shouldnt have any problem clearing anything... pics always help if i got this wrong.
 
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Old Sep 19, 2011 | 09:44 PM
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I Mean the caps stick out farther on the ears. They are hitting off the opening in the knuckle when I'm trying to put the shaft back in.
 
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Old Sep 20, 2011 | 12:21 PM
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Pics of My U-Joints

I recently replaced my front U-Joints, 1996 F-350 XLT 4x4 460 E4OD Crew LongBed.

I used - Precision Driveline 374 Universal Joint:
Amazon.com: Precision Driveline 374 Universal Joint: Automotive






--JJ
 
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Old Sep 20, 2011 | 12:23 PM
  #5  
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U-Joint Lookup

In case you have a different truck this is the tool I used to decide which u-joint to purchase:

Welcome to the Federal-Mogul eCatalog Resource Center

--JJ
 
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Old Sep 20, 2011 | 02:15 PM
  #6  
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zottyzot
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When I did mine on a '95 f250, the caps were recessed into the yolk and I believe there was even a clip ring in the yolk to retain the cap. They may not have pressed your caps in completely...
 
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Old Sep 20, 2011 | 03:41 PM
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Midnite1987
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on the ones in the pic there is a c-clip retaining ring on the inside of the ear that holds te cap
 
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Old Sep 20, 2011 | 05:34 PM
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Hey thanks for the replies. I was also thinking maybe the cap isn't seated all the way ,but I had a machine shop press them in so I would think they are in good. The cap is just barely hitting the opening in the knuckle. Do you think it would be ok to smack the end of the axle shaft with a hammer to force them thru?
 
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Old Sep 20, 2011 | 05:38 PM
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I think you have the wrong joints!John
 
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Old Sep 20, 2011 | 07:03 PM
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your u-joints are not installed properly. I imagine you have got the needle bearings knocked over, and the cap cannot be pressed in to put the clips in. The way that is set now, IF you get it in, will come apart in a short amount of time.


I wrote this for md chapter a while ago, I hope it helps


How to replace a u-joint
 
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Old Sep 20, 2011 | 07:30 PM
  #11  
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I'm going one of two routes, both of which have already been mentioned.

1) The wrong u-joints were installed.
2) Perhaps one of the needle bearings got knocked over and is preventing complete installation of the u-joints. Even with a press this will prevent proper seating.

Either remove the joint yourself or take it back to the shop and have them check it. If they are reputable they will check it no charge to make sure it's not their work that is the problem.
 
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Old Sep 20, 2011 | 07:41 PM
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had run in to this before with the problem with d44 ttb being the orignal caps having a beveled edges and the new one having a completly flat cap ........ if thats the case i just take a scotch brite gasket cleaner and buzz the corners a lil to take sharp edge off
 
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Old Sep 20, 2011 | 07:47 PM
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Hey nvrsatisfied84 that is what I am talking about!! Your exactly right these are flat opposed to the originals. I will give the scotch brite a try. Thanks
 
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Old Sep 20, 2011 | 08:10 PM
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Am I missing something in that last pic? It looks like there is no cotor pin in the tie rod end?

Am I just not seeing it?
 
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Old Sep 20, 2011 | 08:12 PM
  #15  
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nvrsatisfied84
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if u dont have an air powered die grinder with a scotch brite pad im sure a grinder with a lite touch will do the same
 
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