Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

4x4 conversion coil or leaf??

Thread Tools
 
Search this Thread
 
Old Sep 13, 2011 | 11:30 AM
  #1  
89ford73's Avatar
89ford73
Thread Starter
|
Posting Guru
Joined: Sep 2003
Posts: 1,168
Likes: 1
4x4 conversion coil or leaf??

My truck is already coil spring on the front why can't I put a coil spring front axle under it? It seems like that would be an easier way for me to go!! Has anybody "been there before"??
 
Reply
Old Sep 13, 2011 | 12:01 PM
  #2  
Blueheart's Avatar
Blueheart
Freshman User
Joined: Mar 2010
Posts: 44
Likes: 0
If you search for solid axle swap (SAS) you should find plenty of info using the D44 from a 70's half ton then upgrade the hubs etc to 8 lug. keep in mind about finding coils strong enough for the PSD. also I think that bronco graveyard sells weld in spring hangers for the leaf spring swap if you go that way.
 
Reply
Old Sep 13, 2011 | 01:52 PM
  #3  
89ford73's Avatar
89ford73
Thread Starter
|
Posting Guru
Joined: Sep 2003
Posts: 1,168
Likes: 1
Hmmmmmmmmmmmmmmmmmmmmmmmm (: I have a 2006 Ford parts truck with a Dana 60 coil spring front end. I was thinking I could buy a 6" lift for a 06 Ford and make it easy on myself
 
Reply
Old Sep 13, 2011 | 02:02 PM
  #4  
89ford73's Avatar
89ford73
Thread Starter
|
Posting Guru
Joined: Sep 2003
Posts: 1,168
Likes: 1
http://i1140.photobucket.com/albums/...IMAG0057-1.jpg I hope the link works.
This is a 6" lift kit for a 06 Ford!! Look how easy this would be to just weld on the frame and use the Ford radius arms and then all I would need is to know if the springs would line up on my 2wd spring towers
 
Reply
Old Sep 13, 2011 | 03:39 PM
  #5  
dclack's Avatar
dclack
Fleet Mechanic
15 Year Member
Liked
Joined: Jan 2011
Posts: 1,792
Likes: 72
From: Richland, WA
Here's some issues you'll find with using a superduty axle:
1) Superduty frames are wider, and consequently so are the leaf and coil spring perches.
2) The superduty's have a 8 on 170mm bolt pattern and the OBS is 8 on 6.5".
3) The superduty's also have unit bearing hubs which aren't as strong as the OBS roller bearing hubs, and are way more expensive.

Seeing how you've done a couple of 5.9l swaps, I bet you got the skills and tools to cut and move the spring perches. Changing the bolt pattern should be possible, but I don't have any info on that one. Unless you want to use a SD rear axle (which have disc brakes) as well. This requires more cutting spring perches and shock mounts. The unit bearings aren't really an obstacle, just a down grade from the OBS D60. Of course there is a roller bearing hub conversion kit for the SD axles; it's like $1500 though.

I say if you can do all that, then go for it.
 
Reply
Old Sep 13, 2011 | 04:19 PM
  #6  
89ford73's Avatar
89ford73
Thread Starter
|
Posting Guru
Joined: Sep 2003
Posts: 1,168
Likes: 1
I would really enjoy the turning radius of a coil spring front axle(: I wonder if i would be able to put 3.55 gears in a SD axle? But if I want to put 38'sor40's then I would be better off with 3.73 anyways wouldn't i?? I was mostly wondering if it would be EASIER to put a coil spring... maybe I could move the spring towers outward on my OBS? That sounds like a lot of work either way... I got my transmission transfer case, driveshafts, leaf springs and 97 front Dana 60 already but i also have a 06 front Dana 60 also... I wish i could have an awesome turning radius with a leaf spring d 60!!! But can't have cake n eat it too
 
Reply
Old Sep 13, 2011 | 04:29 PM
  #7  
dclack's Avatar
dclack
Fleet Mechanic
15 Year Member
Liked
Joined: Jan 2011
Posts: 1,792
Likes: 72
From: Richland, WA
Originally Posted by 89ford73
I wonder if i would be able to put 3.55 gears in a SD axle? But if I want to put 38'sor40's then I would be better off with 3.73 anyways wouldn't i??
Yes you could, but if you are going to run 38"s or 40"s you probably shouldn't go any higher than 4.10s.
 
Reply
Old Sep 13, 2011 | 04:37 PM
  #8  
dclack's Avatar
dclack
Fleet Mechanic
15 Year Member
Liked
Joined: Jan 2011
Posts: 1,792
Likes: 72
From: Richland, WA
I just remembered sombody telling me that there is a kit you can get to put a SD coil spring D60 in an OBS. Here's the post and link to the thread...

https://www.ford-trucks.com/forums/1...olid-axle.html
Originally Posted by Diesel_Brad
There are problems that come with the 99+ D50.

It uses a 8 on 170mm bolt pattern. 85.5-97 D60 is 8 on 6.5

Spring perch width is 39.5", while 85.5-97 D60 is 36.5"

Trac bar mount is completely different.

And you would need to do some rigging for the steering linkage(not a place to do rigging)



BUT

If you get a 05 and newer D60 w coil springs there is a guy who sell a kit so it will go in your truck. but you will still have a different pattern, unless you change the rear axle as well
You will probably have to PM Brad to find out more about it.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Sep 13, 2011 | 11:13 PM
  #9  
joe_13894's Avatar
joe_13894
Fleet Mechanic
15 Year Member
Joined: Aug 2007
Posts: 1,508
Likes: 2
From: The boonies by Dallas OR
Originally Posted by Blueheart
If you search for solid axle swap (SAS) you should find plenty of info using the D44 from a 70's half ton then upgrade the hubs etc to 8 lug.
You'd still have the U-joints, knuckles, spindle and hubs that aren't even close to the task of holding up a PSD. If you were to use the D50, it has a bigger U-joint (still less than the D-60 though), knuckles that are comparable to the D60, a spindle comparable to a D60 and the same hubs as a D60.

The problem with the D50 is that it doesn't have the coil spring perches. That could be fabricated. The big thing the D50 would have is the twin traction beams that would work well with springs.

Originally Posted by Blueheart
keep in mind about finding coils strong enough for the PSD. also I think that bronco graveyard sells weld in spring hangers for the leaf spring swap if you go that way.
Why not use the coils that are already on the truck?
 
Reply
Old Sep 14, 2011 | 12:18 PM
  #10  
liv's Avatar
liv
Posting Guru
Joined: Dec 2006
Posts: 1,078
Likes: 0
From: Kansas City/Breckenridge
You will never get the alignment right if you do an 05+ coil/over setup.
 
Reply
Old Sep 14, 2011 | 06:29 PM
  #11  
Midwest Dually's Avatar
Midwest Dually
Posting Guru
Joined: Jan 2009
Posts: 1,955
Likes: 2
From: Wyoming
For more info on the D-50 4x4 upgrade...
https://www.ford-trucks.com/forums/9...ng-d-50-a.html
 
Reply
Old Sep 14, 2011 | 07:39 PM
  #12  
89ford73's Avatar
89ford73
Thread Starter
|
Posting Guru
Joined: Sep 2003
Posts: 1,168
Likes: 1
I have a d60 coil front axle laying in my back yard.. I also have a d60 leaf setup laying right next to it.. I just wondering which would be easier to put on there (: I converted a d50 ttb to a Dana 60 before that was a fun project! I am just trying to explore my options more than anything right now.. I'm going to try to find that kit he was talking about and see what all that includes
 
Reply
Old Sep 14, 2011 | 08:30 PM
  #13  
Blueheart's Avatar
Blueheart
Freshman User
Joined: Mar 2010
Posts: 44
Likes: 0
Just to clarify, I think the only way to do your conversion is to go the leaf sprung D60. All of the other options presented, are not worth the hassle IMHO. And as far as the 2x coils are concerned, who knows if they are tall enough, or will fit the axle, I sure don't.
 
Reply
Old Sep 14, 2011 | 09:04 PM
  #14  
coreylasalle's Avatar
coreylasalle
Elder User
Joined: Nov 2004
Posts: 829
Likes: 0
From: Syracuse, NY
Club FTE Silver Member

there is a guy on powerstroke.org who put sd axles and coil suspension in an obs, i actually saw it in person at the Carlisle truck nationals in PA, it was sick.

2006 Axle Swap Complete! LOTS of pictures - Ford Powerstroke Diesel Forum
 
Reply
Old Sep 14, 2011 | 09:36 PM
  #15  
89ford73's Avatar
89ford73
Thread Starter
|
Posting Guru
Joined: Sep 2003
Posts: 1,168
Likes: 1
Corey knows whats up!!! Ha! That LOOKS TOOOOO EASY!
 
Reply



All times are GMT -5. The time now is 08:46 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE