Explorer engine ??'s
whats wrong with your motor?
The condensed story of my ownership of this truck is this.
1. Took off throttle body to clean. Coked up very bad and discovered some holes in the throttle plates.
2. Put back together and discovered the extra air through the holes caused a very high idle.
3. Bought a new IAC valve to cure the high idle. No change.
4. Sprayed carb cleaner to find vacuum leak and discovered that the gasket was bad between upper and lower manifold.
5. Took apart the manifold to replace gasket. Found coke build up so severe that I decided to take entire manifold off and have it cleaned. Took two hot tank sessions to clean it out. While the manifold was off, I replaced all the sensors that the computer uses.
6. Put back together and it runs very well. I don't know how long the gasket was bad, but it caused some cylinders to be lean and some to be rich, resulting in excessive blow-by, resulting in about 1/4- 3/8" buildup inside the intake.
I recently did a compression check on it and they are uneven. One cylinder gets fouled with oil so I have to clean that plug every so often. Even at that, I just did a 1000 mile round trip to retrieve a car for a relative and had adequate power and got between 13 and 15 mpg during the trip.
There is a 5x,xxx mile engine at a local yard from either a mountaineer or explorer available, so I am considering that over a rebuild if it can be a R&R job. I would basically strip it down to the block and heads and put on my truck's intake and sensors. I am basically worried about the possible distributor issues since the newer explorers have coil packs instead of a distributor.
I figure if I can get a good used engine with better heads than what I have for less money than rebuilding my engine, then I will do that. If I can't retrofit my intake & distributor, then I'll rebuild an engine that I know will work.
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if the new exploders are distributorless, the biggest question is:
did ford cast an entirely new block for the new ignition system, or did they retain/plug/use a cam sensor in place of the old distributor? if this were the case, an old distributor would bolt right up.
Ford Trucks for Ford Truck Enthusiasts
If you just want to use the Explorer long block you're going to run into a couple of problems. First the Explorer uses GT40P heads. They will have relocated sparkplugs that will not clear your truck manifolds and could be a deal breaker for you. Also, if your truck is SD it may not like the cam that is installed in the Explorer. I believe it is a little more aggressive than an earlier truck engine and more in line with what was installed in the 94/95 Mustangs. It may work with the SD, it may not. It's an unknown you just need to be aware of. But other than that the engine should swap out without a problem. Explorer ignition should strip off and you can stab in your distributor. All of your accessories should bolt up. I have heard that there are a couple of headers made that will clear the GT40Ps in our chassis. Do a search on this forum and see what you can find as this is a common swap. The GT40Ps are arguably the best smallblock OEM heads Ford ever made. As for the cam, you can swap it out for a stock spec replacement (FYI, the Explorer 5.0 will be a roller cam and your truck could be roller or flat tappet-order the right one), find a suitable aftermarket stick or do the research on the stock Explorers cam specs and see if they would be SD compatible. There are a couple SD experts on this forum and down in the engine forums that can help you there.
If you just want to use the Explorer long block you're going to run into a couple of problems. First the Explorer uses GT40P heads. They will have relocated sparkplugs that will not clear your truck manifolds and could be a deal breaker for you. Also, if your truck is SD it may not like the cam that is installed in the Explorer. I believe it is a little more aggressive than an earlier truck engine and more in line with what was installed in the 94/95 Mustangs. It may work with the SD, it may not. It's an unknown you just need to be aware of. But other than that the engine should swap out without a problem. Explorer ignition should strip off and you can stab in your distributor. All of your accessories should bolt up. I have heard that there are a couple of headers made that will clear the GT40Ps in our chassis. Do a search on this forum and see what you can find as this is a common swap. The GT40Ps are arguably the best smallblock OEM heads Ford ever made. As for the cam, you can swap it out for a stock spec replacement (FYI, the Explorer 5.0 will be a roller cam and your truck could be roller or flat tappet-order the right one), find a suitable aftermarket stick or do the research on the stock Explorers cam specs and see if they would be SD compatible. There are a couple SD experts on this forum and down in the engine forums that can help you there.
An Explorer 5.0 that is stripped to the bare longblock and dressed with all the truck parts(intake, distributor, accessory brackets, etc) will work just fine in an F150, and it'll cooperate with the early SD EFI system too with no wiring changes except for routing the spark plug wires for the HO firing order. The cam used in the Explorer is the same one used in all '94+ truck motors so it's no real stretch at all for the truck EFI system, the only significant difference is the heads and the best way to deal with the spark plug issue they present is to simply use the Explorer exhaust manifolds and modify the truck exhaust(if necessary) to mate to them. All said and done this motor will have more jump than the one it replaces but it's still just a 5.0L in a heavy truck so it won't be a rocket ship.
An Explorer 5.0 that is stripped to the bare longblock and dressed with all the truck parts(intake, distributor, accessory brackets, etc) will work just fine in an F150, and it'll cooperate with the early SD EFI system too with no wiring changes except for routing the spark plug wires for the HO firing order. The cam used in the Explorer is the same one used in all '94+ truck motors so it's no real stretch at all for the truck EFI system, the only significant difference is the heads and the best way to deal with the spark plug issue they present is to simply use the Explorer exhaust manifolds and modify the truck exhaust(if necessary) to mate to them. All said and done this motor will have more jump than the one it replaces but it's still just a 5.0L in a heavy truck so it won't be a rocket ship.
could ya include the rest of my quote n stop makin me look like an idiot by cuttin it short?

Ford did not cast a new block it's the same old 5.0/302 block used since 1987 so it is fully backwords compatable, just remove the EDIS module and stab a distributor.










