Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Bill2

Thread Tools
 
Search this Thread
 
Old Apr 27, 2011 | 08:11 PM
  #1  
Bill2's Avatar
Bill2
Thread Starter
|
New User
Joined: Mar 2011
Posts: 23
Likes: 0
From: Florida
Question Bill2

I have a 2004 6.0. I purchased a egr delete kit.I have mechaniced for a long time but am not familiar with my ford yet.Should have all the tools if no special ones are needed. How hard is it to install this delete kit.And what should I look for to start. I don't have intake gaskets yet. What all should I need unexpectedly engine is clean and in great condition and has been serviced well.100,000 miles but no problems just trying to be precautious and hope for better performance. have tuner and tow a fifthwheel. or should I just put a egr block and wait for trouble.Should I replace the oil cooler, should I replace the intercooler hoses ,should I do what. While I 'am in!!!!!Help. I also see a banjo bolt with no check valve in it for the fuel rail will this help or cause a problem?.
 
Reply
Old Apr 27, 2011 | 10:12 PM
  #2  
milkman-06's Avatar
milkman-06
Senior User
Joined: Jan 2011
Posts: 178
Likes: 0
From: SW Missouri
Bill
If you would go further down in the forum listings, you will find the diesel forums and if you ask these good questions in the 6 liter forum, I'm sure you will get the answers.
Regards,
Russ
 
Reply
Old Apr 28, 2011 | 09:41 AM
  #3  
powerstroke72's Avatar
powerstroke72
Super Moderator
20 Year Member
Photogenic
Photoriffic
Liked
Joined: Oct 2005
Posts: 24,308
Likes: 42
From: SW Virginia
Moved to the 6.0L Powerstroke Diesel forum.
 
Reply
Old Apr 28, 2011 | 11:49 AM
  #4  
texans's Avatar
texans
Postmaster
Joined: Jul 2005
Posts: 3,956
Likes: 6
From: Abilene, Texas
As far as an egr delete, you don't need it. We have found out (recently) that without the egr system in place (or at least the valve), the fan will not operate properly. The egr cooler is not what you hear about, "a ticking time bomb". They can be very reliable. What I recomend is keeping the EGR cooler in place, and if, yes if not when, the egr cooler fails replace it with a bullet proff diesel one. They have very little to no failures.

If you do what to go ahead and do the delete. Make sure you leave the valve in place, and pluged in. You won't need intake gaskets as they are reuseable. You should go ahead and change the oil cooler while your in there as well.

You say your running a tunner whitch one are you running? There are some that are known to cause problems with the 6.0, and there are some that have a very good track record.

Either way you go the best thing to do at this point is get gauges, if you don't already have them. You will want to keep an eye on EOT, ECT, Tranny Temp, and Fuel pressure at a minimum.
 
Reply
Old Apr 28, 2011 | 04:32 PM
  #5  
2004SUPERDUTY's Avatar
2004SUPERDUTY
Senior User
Joined: Oct 2005
Posts: 141
Likes: 0
my 04 had the first egr cooler pop at 35k and the second at 55k.. i was out of warranty so i had the dealer delete mine but still have the egr valve in place and hooked up.. my fan works as it should ...my truck runs perfectly without the egr cooler.. i am going to go ahead and have the heads studded with new gaskets because i found a ford tech that will do it on the side so it will not cost me too much..
 
Reply
Old Apr 28, 2011 | 04:43 PM
  #6  
texans's Avatar
texans
Postmaster
Joined: Jul 2005
Posts: 3,956
Likes: 6
From: Abilene, Texas
Did they replace the Oil cooler when they repaced the egr coolers? That is normaly the cause of EGR failures.
 
Reply
Old Apr 28, 2011 | 04:48 PM
  #7  
2004SUPERDUTY's Avatar
2004SUPERDUTY
Senior User
Joined: Oct 2005
Posts: 141
Likes: 0
the first one was in 2006 and they did not, then in 09 i had noticed that my fan was coming on a lot and everyone on here was talking about the oil cooler problem so i took it in and they said the oil cooler was bad and they replaced it but said the egr cooler tested fine.. then the egr cooler popped again in 2010 , in only 20k miles and of course it was out of warrranty then.. so had the oil cooler replaced and the egr cooler deleted..
 
Reply
Old Apr 28, 2011 | 04:54 PM
  #8  
texans's Avatar
texans
Postmaster
Joined: Jul 2005
Posts: 3,956
Likes: 6
From: Abilene, Texas
Oil coolers and EGR coolers should always be replaced in pairs.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Apr 28, 2011 | 06:15 PM
  #9  
Striderwv's Avatar
Striderwv
More Turbo
Joined: Apr 2007
Posts: 695
Likes: 78
From: Almost Heaven
Originally Posted by Bill2
I have a 2004 6.0. I purchased a egr delete kit.I have mechaniced for a long time but am not familiar with my ford yet.Should have all the tools if no special ones are needed. How hard is it to install this delete kit.And what should I look for to start. I don't have intake gaskets yet. What all should I need unexpectedly engine is clean and in great condition and has been serviced well.100,000 miles but no problems just trying to be precautious and hope for better performance. have tuner and tow a fifthwheel. or should I just put a egr block and wait for trouble.Should I replace the oil cooler, should I replace the intercooler hoses ,should I do what. While I 'am in!!!!!Help. I also see a banjo bolt with no check valve in it for the fuel rail will this help or cause a problem?.
If you PM me yur e-mail address I have some e-mails that can help you tear it down to the cooler.
 
Reply
Old Apr 29, 2011 | 07:12 AM
  #10  
Bill2's Avatar
Bill2
Thread Starter
|
New User
Joined: Mar 2011
Posts: 23
Likes: 0
From: Florida
I would appreciate that ! I'am sure I can use all the help I can get.Dawnfuz@fairpoint.net
 
Reply
Old Apr 29, 2011 | 07:22 AM
  #11  
Bill2's Avatar
Bill2
Thread Starter
|
New User
Joined: Mar 2011
Posts: 23
Likes: 0
From: Florida
Dawnfuz@fairpoint.net
 
Reply
Old Apr 29, 2011 | 07:23 AM
  #12  
Bill2's Avatar
Bill2
Thread Starter
|
New User
Joined: Mar 2011
Posts: 23
Likes: 0
From: Florida
Thanks still learning my way around.
 
Reply
Old Apr 29, 2011 | 05:48 PM
  #13  
Striderwv's Avatar
Striderwv
More Turbo
Joined: Apr 2007
Posts: 695
Likes: 78
From: Almost Heaven
sent you 6 emails, sorry I have not had time to organize them. good luck
 
Reply
Old Apr 29, 2011 | 07:51 PM
  #14  
mblanken881's Avatar
mblanken881
Elder User
Joined: May 2008
Posts: 550
Likes: 0
From: Sioux City, IA
Originally Posted by Striderwv
If you PM me yur e-mail address I have some e-mails that can help you tear it down to the cooler.
Would you mind sending me the same e-mails? sledaddict@hotmail.com

Thanks,

Mike
 
Reply
Old Apr 29, 2011 | 08:00 PM
  #15  
sandmanf250's Avatar
sandmanf250
Posting Guru
Joined: Mar 2003
Posts: 1,246
Likes: 3
fixin

you said your a youngun.the old guys say if it aint broke dont fix it.
 
Reply



All times are GMT -5. The time now is 06:32 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE