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Transfercase problem

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Old Feb 18, 2011 | 10:34 AM
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Transfercase problem

I have an 02 f350 auto with 7.3 and automatic 4wd switch. The problem comes when I try to pull something in 4wd. I tried to pull 02 2500 out of the mud. I put it in 4wd high put it in gear and nothing. The engine roared and no movement, not even spinning of tires. This has happend twice. I had the hubs in automatic any thoughts on the problem???
 
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Old Feb 18, 2011 | 10:56 AM
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Welcome to FTE.

Sounds more like a transmission slipping problem to me. What did you do to get the truck moving again?
 
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Old Feb 18, 2011 | 11:14 AM
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Are you saying NO tires spun? Not even the rear ones? Or are you saying the front's didn't spin.

If no tires spun, you've got a broken transfer case. If the rears spun but not the fronts, then you either have a t-case not shifting, or hubs not locking. Did your 4x4 light come on?
 
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Old Feb 18, 2011 | 11:18 AM
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To get it moving I put it back in 2wd. It leaked a little tranny fluid. I took it to get the tranny rebuilt. The mechanic had it a few days and called me back and said the tranny is fine, and there was no need for a rebuild. Yes the 4x4 light was on. I believe it must be a broken transfer case.
 
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Old Feb 18, 2011 | 11:20 AM
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If the rear wheels are not turning, and the transmission is OK, the transfer case is broken. Although I have to admit I cannot imagine a failure scenario where the rear wheels would turn with the t-case in 2WD, but not with the t-case in 4WD.
 
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Old Feb 18, 2011 | 01:49 PM
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Originally Posted by dchamberlain
If the rear wheels are not turning, and the transmission is OK, the transfer case is broken. Although I have to admit I cannot imagine a failure scenario where the rear wheels would turn with the t-case in 2WD, but not with the t-case in 4WD.
I know very little about the auto transfer case, but is it possible the shift motor isn't locking all the way and is essentially in neutral like a manual t-case?
 
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Old Feb 18, 2011 | 01:53 PM
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I was wondering that myself. There is no neutral position as far as the switch is concerned. But I don't know if that means the transfer case doesn't have one. Theoretically, there could be a neutral position that the 4WD control module simply commands the shift motor to skip over. If that's the case, it is conceivable that an out of alignment shift motor, or maybe one with defective encoder switches, could allow the transfer case to slip into neutral.

Frankly, other than inspecting the shift motor for damage, this is something I wouldn't want to try to diagnose myself. It's pretty far out of my league.
 
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Old Feb 18, 2011 | 02:03 PM
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Originally Posted by TimmyT8707
To get it moving I put it back in 2wd. It leaked a little tranny fluid. I took it to get the tranny rebuilt. The mechanic had it a few days and called me back and said the tranny is fine, and there was no need for a rebuild. Yes the 4x4 light was on. I believe it must be a broken transfer case.
My guess (and this is a guess) is that somehow the transfer case is shifting into a neutral position...does it make any noise while moving in 2 wheel drive? Should have had the mechanic check that while he had it.
 
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Old Feb 18, 2011 | 02:46 PM
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Originally Posted by dchamberlain
I was wondering that myself. There is no neutral position as far as the switch is concerned. But I don't know if that means the transfer case doesn't have one. Theoretically, there could be a neutral position that the 4WD control module simply commands the shift motor to skip over. If that's the case, it is conceivable that an out of alignment shift motor, or maybe one with defective encoder switches, could allow the transfer case to slip into neutral.

Frankly, other than inspecting the shift motor for damage, this is something I wouldn't want to try to diagnose myself. It's pretty far out of my league.
Just seems like to have a catastrophic failure like that in the t-case there would have been some indication at some point in time. A pop, bang or crash surely. Though the leaking tranny fluid probably isn't a good sign. Is it possible to bench test the motor? Just to see if it's engaging fully - would help narrow down the problem at least.
 
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Old Feb 18, 2011 | 04:09 PM
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Mind does something simular. I dont have any issue getting the truck into 4WD, niether hi or low. When I take it out of 4WD and go to put it back in gear it grinds. I have to go back and forth from park to drive and reverse a few time before it locks in. I think it is the servo in the T-case that is causing the issue. Just have to get time to look into it more. I would amagine that it could also cause what you are experiancing.
 
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