New Clutch!!!
Wow, what a difference!
The pedal is a good 20lbs lighter and the engagement is unbelievable.
I installed the new "tranny saver" bearing from Bob at Dieselsite as well as an upgraded clutch fork. Simple install and great insurance in the longrun.
The kit he sells comes with clear instructions and the driver needed to install both the sleeve and bearing.
We ended up dropping the tranny and transfer case together but decided to seperate them once on the ground. With 3 big guys, this was still a chore.
I was a little intimidated doing this job at first, but honestly it is very straight forward. It is however very time consuming. Lots of disassembly / reassembly for 20 minutes worth of part replacement.
If your looking at doing this, I recommend having at least 2 jacks (one being a tranny jack, or a jack with a tranny adapter), you will need 2-3 feet worth of extensions as well as a u-joint to get to the top bolts.
Things that made the job easier:
Remove the entire shifter assembly. It makes clearing the tunnel much easier. (we only did this because no one had a T-35 torx bit, but it worked out better in the end)
Mark everything with a sharpie, you will be glad you did.
When re-installing the t-case, install the skid plate (if you have it) first.
Indexing that #$%#$ thing was the hardest part of the job.
And offer at least 3 of your best (and largest) buddies lots of beer and food to help out. Made the work much easier.
All in all it took us 7 hours taking our time. In the end it was well worth our efforts.
I would like to thank everyone here who walked me through this. Your advice was worth its weight in gold.
I would also like to thank Bob and Clay for all of yalls help getting everything I needed to do the install!
As long as your in there, may as well. Its not a job I would want to have to do again in the near future.
two guys can do it just fine
i did do a write up on it a couple years ago



