Crossover Exhaust Redesign
Another thing to note is that the bolt holes are not in line. I can't remember the exact pattern but they are staggered by about 1/16". If you put a straight edge tangent to the top or bottom of the holes, you will see. If you have not accounted for this, it will affect your design to a small degree.
I actually did a lot of dimensioning and stuff of the original manifold and I didn't see anything like that. The hole between the two center cylinders and the slot on the back cylinder is actually smaller than the rest of the holes. I actually had 1/2 inch dowels in all of the large holes and then it was clamped to an angle block and they all seemed to be within a matter of a few thousanths I would say.
This model should be pretty close dimensionally to the original manifold that I have. I would even say that a lot of the features should be within a matter of .02-.03 thousanths of an inch or even better.
Some of the stuff though I did kind of go by feel. Mainly because I am running out of time on this project. I only have about 2 1/2 weeks until it should be for the most part done. But then I have about a month until I have to present it to the class. My teacher wants us to focus on the presentation for that last month. Though it doesn't mean though that I can't work on it some more.
But I was going to make a grey iron casting pattern model, 3D print some parts, figure out costs and materials, production, ect. ect. Lots of stuff to do yet so I do need to move forward I could come back to some things though.
Here is a 2d drawing I made of a felpro exhaust gasket. You can see the offset I speak of. I can even send the cad file for it. I drew a line between the centers of the end holes to make it easier to see the offset. I have also verified this by comparing it with a head.
In my drawing, it's .089" offset which is just under 3/32.








