Notices

1978 302 rebuild

Thread Tools
 
Search this Thread
 
Old Mar 3, 2003 | 03:38 AM
  #1  
55forder's Avatar
55forder
Thread Starter
|
Elder User
20 Year Member
Joined: Apr 2001
Posts: 673
Likes: 1
From: San Diego
1978 302 rebuild

First off, This is my first project truck and the first time I have done anything more than a tuneup.
I finally got around to putting all the parts that I have been saving for the past 4 months, on my engine. Yesterday we tore down my whole engine (1979 302ci) I got a set of 1968 302 heads, that were ported, and polished- took them to the machine shop, and had them dialed in. Got a new double roller timing chain, new lifters, pushrods, roller rockers, new cam, gaskets, ARP head bolts- I mean all the goodies.
We went and looked at my cylinder walls, and they are smooth as butter, and I noticed flat pistons.The timing chain that was on my engine was so loose, it was about to fall off the gear, and the teeth were made of PLASTIC?! Everything went really smooth, no usual hangups- broken bolts, wrong parts etc. Today We got it all together, and tomorrow we are going to fire her up for the first time.
My question is, how do I break in this type of rebuild, and Does anyone know if the 68 heads will give me better compression than the 79 heads I had on will? Also will the performance upgrade put too much strain on my bottom end? The engine appears to have less than 50k on it according to my buddy who is an expert at doing this sorta thing.

Thanks guys!
 
Reply
Old Mar 4, 2003 | 07:32 PM
  #2  
Quantrex's Avatar
Quantrex
Senior User
Joined: Jun 2002
Posts: 423
Likes: 0
From: Oklahoma
1978 302 rebuild

Those plastic teeth on the stock cam gear are actually a nylon composite and, yeah, they still s**k. Assuming you've torqued everything to specs and have used plenty of lube on the lifters and rockers, prime the engine by spinning the oil pump (an old distributor with the gear removed works great for this). Replace the distributor and fire up the motor and take it to 2700-3000 rpm for 20 to 30 mins to break in the cam. Watch for any leaks, especially fuel and oil. If all is well, shut the motor down, replace the oil and filter and retorque the head, exhaust and intake bolts. Fire it up again and check ignition timing. You should be good to go. Drive it under various loads and rpms for the first 500 miles; no WOT yet. At 500 miles, replace the oil and filter again (cut the filter open and look for obvious metal shavings); do a torque check on the bolts again. After that, enjoy.
 
Reply
Old Mar 5, 2003 | 04:48 AM
  #3  
55forder's Avatar
55forder
Thread Starter
|
Elder User
20 Year Member
Joined: Apr 2001
Posts: 673
Likes: 1
From: San Diego
1978 302 rebuild

Well, I started her up, and she sounds BEAUTIFUL! No leaks, no bad stuff. I let her run at 2500-3000 rpms until she got up to 195 degrees (15-20 min) I am going to do the same tomorrow and then the day after that, I will change the oil and set the timing. This is my first rebuild, and I wanna break her in nice and slow. I am really glad I got to tear her down to the block to see how my engine works and looks. I really learned alot this week, and Im sure there will be plenty more engines on the horizon. I did really well this time being my first, and I have the bug- BAD!


I LOVE MY ENGINE!

Thanks for replying, I appreciate it. Its 2:45 am, and I think Im gonna go out to the garage and just look at her.
 
Reply




All times are GMT -5. The time now is 11:11 PM.

story-0
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-1
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-2
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-3
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-4
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-5
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-6
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-7
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-8
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-9
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE