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1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks Discuss the Early Eighties Bullnose Ford Truck

interchange ?'s

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Old Nov 30, 2010 | 06:53 PM
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interchange ?'s

Hello! I have a 86 F-150 2 wheel drive with the 4.9 six. I am wanting to convert to 4 wheel drive. I know that everything is basically a bolt in swap with a 80-86 vintage pickup. I have looked in my area for awhile now and haven't been able to find a donor vehicle that was worth picking up for my swap. I have however found a 88 F-150 that has just recently had the transfer case and rearend rebuilt and has also had new tirerods and such put on. It was involved in a fender bender and the insurance company totalled it. It could be made to drive with a new radiator/ radiator support, but the body isn't that great. I was wondering if the transfer case, transmission, and front axle would interchange with my 86. Let me know what you think?

THanks!
Ben
 
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Old Nov 30, 2010 | 07:00 PM
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Originally Posted by baverwolf
Hello! I have a 86 F-150 2 wheel drive with the 4.9 six. I am wanting to convert to 4 wheel drive. I know that everything is basically a bolt in swap with a 80-86 vintage pickup. I have looked in my area for awhile now and haven't been able to find a donor vehicle that was worth picking up for my swap. I have however found a 88 F-150 that has just recently had the transfer case and rearend rebuilt and has also had new tirerods and such put on. It was involved in a fender bender and the insurance company totalled it. It could be made to drive with a new radiator/ radiator support, but the body isn't that great. I was wondering if the transfer case, transmission, and front axle would interchange with my 86. Let me know what you think?

THanks!
Ben
It should indeed swap over, but why not buy one with a blown motor and swap the motor?
 
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Old Nov 30, 2010 | 11:35 PM
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What engine and tranny does the 88 have? What tranny does your truck have? If you want to convert yours to manual with the 88 stuff, the clutch pedal assembly from the 88 won't fit your 86.
 
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Old Dec 1, 2010 | 01:24 PM
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My pickup has the 4.9 six with a 4 speed manual, hydraulic clutch setup. The donor vehicle also has the 4.9 six with a 5 speed manual.

Ben
 
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Old Dec 1, 2010 | 01:56 PM
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From: Lost
You could swap the entire drivetrain (trans, transfer case, front & rear axles) into your truck. If both have the same wheelbase, even the driveshafts would be a direct swap.
The rear axle may not be needed, it all depends on the gear ratio. If both rear axles have the same ratio, then swapping would be optional.
The hyd clutch system differs, but they can be merged, allowing the 5 speed to be used in the place of the current 4 speed. If your current 4 speed is not the OD variation, you will gain OD, but loose the ultra low 1st gear. If you have the 4 speed OD, the 5 speed is a better option, as it has less gear spread between 1st & 4th than the spread between 1st & 3rd in the 4 speed.
4th gear in the 5 speed is direct, and the 4 speed has direct as either 3rd in the OD unit, or 4th in the non-OD unit.
The non-OD 4 speed is the toughest of the bunch, the 5 speed being 2nd, and the OD 4 speed being the weakest.
 
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Old Dec 1, 2010 | 02:44 PM
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Thanks everyone for your responses. I just got off of the phone with a guy that my neighbor recommended to visit with about this swap. He said everything should swap over, but he was worried about the front spring mounts where the front coil springs mount to the frame. He also wasn't sure about if the transmission/transfercase crossmember would bolt up to my 86 frame. Whats your guys opinion or thoughts on this??

Thanks!
Ben
 
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Old Dec 1, 2010 | 02:45 PM
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RW,

Good to know! I have the non od version and am contemplating the ZFS swap but I do like the fact that the trans seems bullet proof.
 
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Old Dec 1, 2010 | 03:24 PM
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From: Lost
Originally Posted by baverwolf
Thanks everyone for your responses. I just got off of the phone with a guy that my neighbor recommended to visit with about this swap. He said everything should swap over, but he was worried about the front spring mounts where the front coil springs mount to the frame. He also wasn't sure about if the transmission/transfercase crossmember would bolt up to my 86 frame. Whats your guys opinion or thoughts on this??

Thanks!
Ben
The frame is no different for 2wd F150 than a 4wd F150. In fact, niether are the front springs, or steering linkage. Rear springs differ, in that 2wd uses a 2.5" wide leaf, while the 4wd uses a 3" leaf. But, you can use the 2wd springs, and just add the 2" factory block between the axle and springs, using the longer u-bolts from the 4wd.
Crossmember for the trans *may* sit a little further back for the 5 speed, but it should be swappable. May need to drill a couple holes though. Having a complete chassis for the donor makes it much simpler, especially if the wheelbase is the same. This aspect just simplifies the rear driveshaft portion, the rest is the same regardless of wheelbase.
 
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Old Dec 1, 2010 | 03:31 PM
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Originally Posted by glovemeister
RW,

Good to know! I have the non od version and am contemplating the ZFS swap but I do like the fact that the trans seems bullet proof.
The ZF 5 speed is a totally different critter. The F150 used a Mazda 5 speed, and it's not as heavy duty as the ZF.
The Mazda 5 speed is certainly a bit stouter than the old 4 speed OD, but lacks in comparison to either the 4 speed HD (non-OD) or ZF 5 speed.
 
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Old Dec 1, 2010 | 03:34 PM
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My mistake, I just assumed you meant the ZF 5speed because its the only one I have ever heard about. Sorry to hijack your post op, just didn't know myself!
 
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Old Dec 1, 2010 | 06:48 PM
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Thanks again everyone for your responses! So if I am understanding this right, the 86 and 88 frames are pretty much identical then right? Just a few body/interior differences then? Also, the guy told me that the 5 speed was not the mazda, "these are his exact words, "Its not that cheap mazda, its the heavier one." lol Anyway, could this may have had the ZF swapped in??

Ben
 
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Old Dec 1, 2010 | 07:37 PM
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It could be. Crawl underneath her and look at the tag on the side of the trans if it says ZF then thats what it is. Tag will be on the drivers side.
 
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Old Dec 1, 2010 | 10:38 PM
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If it has the ZF swapped in, then you've scored a great donor....
 
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Old Dec 1, 2010 | 10:59 PM
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Someone on here before claimed you could get the zf in certain year f150's. Said his dad had a original one. We might be able to tell what the truck is supposed to have once you get it, and you can give us the tranny code located on the door jamb. You can also probably tell when you start looking at the wiring to the tranny. Unless they had a donor also, you will see wires spliced in more than likely. That's the great thing about having a factory donor though, it all bolts in and all the wiring plugs in. There is a tranny harness. It starts at a lime green plug under the brake booster. You can unplug this harness, and plug the donor harness right in, and everything will plug right in and work.
 
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Old Dec 2, 2010 | 08:29 AM
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Well thanks a bunch everyone for your knowlege! Since everything should swap fairly easy, I have decided to go ahead and speak for the pickup. I will let you all know what I find when I get it home. I haven't seen the pickup yet, but the guy says its mechanically sound except for the fender bender damage.

Ben
 
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