Reason for EGR cooler leaks
#1
Reason for EGR cooler leaks
I recently had my EGR cooler replaced at the dealership and was later talking to a non-dealer mechanic who works on a lot of 6.0's. He told me he recently spoke to a Ford rep who said the reason the EGR coolers go out so often is b/c the oil coolers get pluged up with sand, which is the real culprit. This is caused by the blocks not being cleaned of sand very well when they were fabricated. So, because the coolant flow is limited it heats up too high and causes the leak. So, he says if you don't change the oil coolers you don't get to the core of the problem. Any thoughts out there on this?
Last edited by secakc; 10-21-2007 at 01:01 AM.
#5
yes the sand has been known to be a culprit. not only could it plug the cooler, but the sand is abrasive, and is basically "extrude honing" your egr cooler and everything else in your engine.
the coolant filter is a necessity i believe.
another reason for egr failure has been that the high heat of the exhaust gas has actually melted the solder connections on the egr cooler !!
the coolant filter is a necessity i believe.
another reason for egr failure has been that the high heat of the exhaust gas has actually melted the solder connections on the egr cooler !!
#7
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#8
Most good ford tech's will change the engine oil cooler along with the EGR cooler. Ford even sells them together as a kit so that in itself should say something. A coolant filter is a worthwhile investment in ANY case at ANY mileage as the casting sand can be trapped in lots of nooks and crannies in the block and come out at any time.
#9
Originally Posted by npccpartsman
Most good ford tech's will change the engine oil cooler along with the EGR cooler. Ford even sells them together as a kit so that in itself should say something. A coolant filter is a worthwhile investment in ANY case at ANY mileage as the casting sand can be trapped in lots of nooks and crannies in the block and come out at any time.
#11
if your rad fluid level gets low this can over heat the egr valve becuse its not getting flow, then it metls, then the truck will bypass it and coolent will be introduced into the motor. this will usally produce a front end vibration when you step on the throtle, and will defenitly caus white smoke to billow out of the pipe. a bad thing. limp it to a garage
#13
if your rad fluid level gets low this can over heat the egr valve becuse its not getting flow, then it metls, then the truck will bypass it and coolent will be introduced into the motor. this will usally produce a front end vibration when you step on the throtle, and will defenitly caus white smoke to billow out of the pipe. a bad thing. limp it to a garage
#14
#15
if your rad fluid level gets low this can over heat the egr valve becuse its not getting flow, then it metls, then the truck will bypass it and coolent will be introduced into the motor. this will usally produce a front end vibration when you step on the throtle, and will defenitly caus white smoke to billow out of the pipe. a bad thing. limp it to a garage