6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

My truck is whistling in front and rumbling out the back!

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Old 11-17-2014, 05:29 PM
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woodlander
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My truck is whistling in front and rumbling out the back!

Well I finally got done after a month of working on truck on and off. Whew what a job but it was fun for the most part. Thanks to all who helped me directly or indirectly with prior posts, this site is great! Here is a list of parts I used if anyone is thinking about doing similar job. I ended up spending about $3000 with new turbo, but I imagine it would have been more if I would have had someone else do it. Chalk one more up for the "one ARP stud at a time". I took pics through it all and will post later. I did what DSMMH suggested and took intercooler, fan and radiator out, then cut a 2x8 board to set on frame to stand on, worked well. Hardest part was getting motor jacked around for studs, getting cover off AC on passenger side and replacing turbo. I found out you can't skip any steps on that or you just keep fighting it.

Wow the 03 turbo sure is loud, not sure I like the MBRP exhaust yet, its just a loud hiss, time will tell. Kudos to Clay at Riffraff for sending my stuff out quick, busted a turbo clamp then needed boots.

Roger


<!--[if gte mso 9]><xml> <o:OfficeDocumentSettings> <o:AllowPNG/> </o:OfficeDocumentSettings> </xml><![endif]--> White Bear Nation

Items Ordered:
1. 3C3Z6A642CA
KIT Price: $290.29
2. 3C3Z8575AA
THERMOSTAT ASY Price: $22.20
3. 3C3Z6C683AB
FILTER ASY Price: $7.82
4. Belts $82

Ebay River City Diesel

6.0L 6.0 Ford Powerstroke EGR Valve Delete Package $209.99

New Garrett 2003 6.0L Ford Upgrade Turbo. includes solenoid. $899.99

Ebay MBRP Exhaust Turbo Back with muffler $355

Ebay OEM Genuine Ford 6.0L Powerstroke Diesel STC HPOP Fitting Upgrade Kit IPR Screen $48.99

Ebay Blue hose kit $17.20 (Found out already had blue hose on, also delete kit had own hose)

Ebay OEM Genuine Ford 6.0L Powerstroke Diesel Updated Stand Pipe/Dummy Plug Kit $133.33

Ebay New ARP Head Stud Kit 03-07 Ford 6.0L and 10oz bottle fastener $439

Ebay Turbo gasket kit $11 (didn't need, kit came with turbo also)


Vancouver Ford intake gaskets $56

SCT Tunes $100


Driven Diesel 6.0L Fuel Pressure Adapter $56 (this mounts my fuel pressure gauge behind battery, tired of the sending units going out)

Turbo to Y pipe clamp $30 (got a little carried away tightening it)


Riffraff hot side turbo boots $86, blew off stock one trying to test new SRL+ tune

Total parts app. $3000

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  #2  
Old 11-17-2014, 07:27 PM
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dannyboy950
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Glad it all came together for ya. Good job.
 
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