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2001 sport trac front Diff, cover removal help needed.. any tricks?

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Old 07-08-2014, 07:29 PM
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Truckie256
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Exclamation 2001 sport trac front Diff, cover removal help needed.. any tricks?

Front Diff is leaking... but cover bolts at (1 o'clock and 3 oclock positions) are blocked by cross member... Gonna try an open end wrench I just bought tonight,
but has anybody removed this cover? any tricks?

looks like its gonna be a pain to re- PERMATEX IT,, AND GET IT BACK ON...
 
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Old 07-13-2014, 01:21 PM
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I think the "trick" is to drop the front differential assembly. That's what I did on my Aerostar. Or maybe you can loosen it up and get yourself that badly-needed extra inch.

If you found a trick, let us know.
 
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Old 07-14-2014, 06:10 PM
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I got the cover loose ... but left 1 oclock and 3 Oclock bolts in and loose... and squeezed the permatex in the gap all around the cover...( this is a Gasket-less cover, just permatex is used),... not easy to reach the top, leave the the permatex tip as long as possible... I had let the cover loose and draining for 2 days as work schedule... did spray brake cleaner at surfaces to make sure as clean as I could.... goo'd it and tightened down in a star pattern.... left cure for like 36 hours.. then refilled with 80W90...

have not driven it much since, so not sure how well it is fixed yet....
 
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