1997 - 2003 F150 1997-2003 F150, 1997-1999 F250LD, 7700 & 2004 F150 Heritage

Battery Terminal Connectors

Thread Tools
 
Search this Thread
 
  #1  
Old 12-26-2012, 08:02 PM
jax2002f150's Avatar
jax2002f150
jax2002f150 is offline
New User
Thread Starter
Join Date: Dec 2012
Posts: 1
Likes: 0
Received 0 Likes on 0 Posts
Battery Terminal Connectors

Got my truck used and I think the connectors had been replaced prior to me gaining ownership. One of the connectors is in bad shape and I have to constantly shift it around for the truck to start.

I would just remove the connector but it looks like the wire is soldered to the connector. There is a bit of exposed wire between the connector and where the wire is covered by rubber. Can I just cut the wire to remove the connector, strip the rubber to expose a little more of the wire, and then attach it to a brand new connector?

Thanks!
 
  #2  
Old 12-26-2012, 10:00 PM
vaper's Avatar
vaper
vaper is offline
Elder User
Join Date: Aug 2011
Posts: 544
Likes: 0
Received 2 Likes on 2 Posts
You can do that if there is enough cable.If the cable is corroded I would change it.
You can buy ready made cables at most autoparts stores.
At the very least clean the wires before installing the new connector.
If it is the positive cable install the rubber boot post protector from the old one
Good luck

And welcome to the forum!
 
  #3  
Old 12-26-2012, 11:24 PM
Bluegrass 7's Avatar
Bluegrass 7
Bluegrass 7 is offline
Lead Driver
Join Date: Sep 2006
Posts: 7,807
Likes: 0
Received 93 Likes on 74 Posts
If you mean the connector is not tight such that you move it to make a good enough contact to start, you know very well this in not correct.
You must remember that starting requires a current of 200 amps +/-.
There cannot be any resistance at the cable connections.
Here is a representation of why.
At 12 volts with 200 amps flowing,
R= E/I such that 12/200 = .06 ohm is 'total' circuit resistance.
If the poor cable connection even has 1/2 of this very low resistance the voltage dropped would be 12/2 or 6 volts accross .06/2 or .03 ohm the bad connection offers.
There is no where near enough voltage for the starter to even begin to turn the menchanical load over.
In addition to this, the power dissapated in the poor connection would be
Pwr = I-squared x R = 200 x 200 = 40,000 x .03 ohm or 1200 watts making the poor connection heat up and melt the lead between the connector and the post.
Bottom line is the post lead has to be clean and shinney.
The connector has to be clean and shinney.
The two have to be tight making the resistance very very low to prevent voltage drop as illistrated above.
Moral of story is clean the posts, clean or replace the cables or ends, clean and tighten the ground connections and all positive cable connections at the start relay and the starter.
These are all maintaince items that are left go until the motor won't crank, then people come and ask what's wrong.
Hope you don't take this to poorly but it not a big mistery.
My reply is based on what I read in your first post.
Good luck.
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
dancraig
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
5
06-28-2018 04:29 PM
ford2002f150
1997 - 2003 F150
4
08-04-2010 12:49 AM
gdw3138
Bronco II
6
02-28-2010 03:11 AM
afreemanmd
Electrical Systems/Wiring
12
03-29-2009 01:11 PM
rondog66
Electrical Systems/Wiring
2
07-23-2008 10:40 PM



Quick Reply: Battery Terminal Connectors



All times are GMT -5. The time now is 10:57 PM.