1999 to 2016 Super Duty 1999 to 2016 Ford F250, F350, F450 and F550 Super Duty with diesel V8 and gas V8 and V10 engines
Sponsored by:
Sponsored by:

How do I pass a wire from inside the cab into the truck bed using the pass through - 2012 crew cab

Thread Tools
 
Search this Thread
 
  #16  
Old 05-01-2012, 08:06 AM
cabindoc's Avatar
cabindoc
cabindoc is offline
Laughing Gas
Join Date: Sep 2008
Location: Central NJ
Posts: 1,046
Received 11 Likes on 11 Posts
Originally Posted by redford
I guess I am not understanding why you even need to route this wire into the cab. Why not go from the battery, through a fuse, then along the frame rail to the bed?

Alternately, installing upfitter switches would allow you to switch the circuit, but the relays would still be under the hood.

If you want a switch controlling the circuit (and since this would be a fairly high amperage circuit) I would install a relay under the hood to switch the high amperage circuit, controlled with a switch in the cab, but utilize one of the blunt cut wires behind the master cylinder to pass the on/off signal through the firewall.
If he was to go to this extent, why not just use upfitter #1, which has a relay, tie to the pass through wires that lead to the fuse box area and then go under the truck to the bed. Alternately, you can pick up a hot from the 7 way wires already in the back of the truck....
 
  #17  
Old 05-01-2012, 08:19 AM
Brisco2's Avatar
Brisco2
Brisco2 is offline
New User
Join Date: Feb 2012
Posts: 20
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by cabindoc
If he was to go to this extent, why not just use upfitter #1, which has a relay, tie to the pass through wires that lead to the fuse box area and then go under the truck to the bed. Alternately, you can pick up a hot from the 7 way wires already in the back of the truck....

Are the upfitter switches always hot? Thought they went off with ignition.
 
  #18  
Old 05-01-2012, 09:33 AM
kmonty2's Avatar
kmonty2
kmonty2 is offline
Posting Guru
Join Date: Dec 2010
Location: Sterling Heights, MI
Posts: 1,318
Likes: 0
Received 0 Likes on 0 Posts
They are off with ignition. The relays on the 2011's are under the dash, so that is why I would like this.
 
  #19  
Old 05-01-2012, 09:45 AM
RickBetterley's Avatar
RickBetterley
RickBetterley is offline
Senior User
Thread Starter
Join Date: Oct 2008
Posts: 173
Likes: 0
Received 0 Likes on 0 Posts
I'm a pretty simple guy when it comes to electricals, even the 12 volt kind. So, I was hoping to plug a cord into the power outlet in the rear under-seat storage box and lead it into the bed. Nothing more complicated than that.
 
  #20  
Old 05-01-2012, 11:55 AM
edjunior's Avatar
edjunior
edjunior is offline
Cargo Master
Join Date: Jan 2007
Location: Roman Forest, TX
Posts: 2,211
Likes: 0
Received 60 Likes on 45 Posts
If you're looking at something that simple, I have a Ham radio antenna at the front of my bed, just behind the front driver's side stake hole. I ran my antenna cable in the front stake hole, back into the bed, and through the driver's side front grommet hole at the front bottom of the bed. From there, I passed it through the cab vent behind the rear seat. That vent opens and closes with only a very lightweight cloth of some kind. It basically lifts open with a breath. The coax connector was a tight fit through there, but it went. From there, it goes directly under my rear seat where I have my radio.

I tried to use that 12V plug for the radio, but it draws way too much power and melted the plug. I ended up wiring the radio directly to the battery, which I should have done in the first place. I'm slow sometimes, but I do learn.
 
  #21  
Old 05-01-2012, 12:35 PM
RickBetterley's Avatar
RickBetterley
RickBetterley is offline
Senior User
Thread Starter
Join Date: Oct 2008
Posts: 173
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by edjunior
If you're looking at something that simple, I have a Ham radio antenna at the front of my bed, just behind the front driver's side stake hole. I ran my antenna cable in the front stake hole, back into the bed, and through the driver's side front grommet hole at the front bottom of the bed. From there, I passed it through the cab vent behind the rear seat. That vent opens and closes with only a very lightweight cloth of some kind. It basically lifts open with a breath. The coax connector was a tight fit through there, but it went. From there, it goes directly under my rear seat where I have my radio.

I tried to use that 12V plug for the radio, but it draws way too much power and melted the plug. I ended up wiring the radio directly to the battery, which I should have done in the first place. I'm slow sometimes, but I do learn.
OK, now that I can envision doing without harm.
Thanks
 
  #22  
Old 05-01-2012, 06:22 PM
nswilliams's Avatar
nswilliams
nswilliams is offline
Junior User
Join Date: Mar 2012
Location: Bowie, MD
Posts: 65
Likes: 0
Received 0 Likes on 0 Posts
I have not yet finalize my wiring plan too as my 5th wheel wiring kit will arrive from Ford tomorrow. I already have 6 LED strips installed ($18 for pair of strips) under the Bakflip rails. It runs on small battery for now and looks good.

Yes you are right, the trailer connection will not give power until ignition is on. And I do not really want to wiring thru the cab. So here is my plan:

LED lights will connect to running lights on trailer wiring with its own switch and inline 1 amp fuse. I have changed the time out from 20 to 180 seconds in driver console window which should be plenty. If lights go out in 3 mins and I still need lights, I can press unlock button on remote again.

The 12V cigarette socket will connect to trailer's 12volt. I can live if it does not have power when key is out. Cooler will work while traveling. I will use 10 amp inline fuse.

This way I don't have to "touch" F350 wires. Only the 5th wheel wiring kit will be modified to provide two more grounds and one 12v dc and one running lights before hooking up to the truck.

The wires are tucked away behind Bedrug carpeting.
 
  #23  
Old 06-24-2012, 05:55 PM
dieselburner's Avatar
dieselburner
dieselburner is offline
Freshman User
Join Date: Jun 2012
Posts: 26
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by edjunior
If you're looking at something that simple, I have a Ham radio antenna at the front of my bed, just behind the front driver's side stake hole. I ran my antenna cable in the front stake hole, back into the bed, and through the driver's side front grommet hole at the front bottom of the bed. From there, I passed it through the cab vent behind the rear seat. That vent opens and closes with only a very lightweight cloth of some kind. It basically lifts open with a breath. The coax connector was a tight fit through there, but it went. From there, it goes directly under my rear seat where I have my radio.

I tried to use that 12V plug for the radio, but it draws way too much power and melted the plug. I ended up wiring the radio directly to the battery, which I should have done in the first place. I'm slow sometimes, but I do learn.
edjunior - I have a 2012 f350 and am trying to get a coax cable through the vent that you mentioned in your post. Did you need to remove the rear fabric that is on the back of the cab to gain access to that vent? Just wondering how you got to it. Thanks
Steve
 
  #24  
Old 06-24-2012, 06:45 PM
edjunior's Avatar
edjunior
edjunior is offline
Cargo Master
Join Date: Jan 2007
Location: Roman Forest, TX
Posts: 2,211
Likes: 0
Received 60 Likes on 45 Posts
Steve - yes, I had to remove the fabric. It just kinda pops out. Just be careful when popping it out, you could ruin the tabs (or whatever they're called). But it's pretty simple. Then there's a vent "cutout" that the coax comes through the fabric. Pretty nice of them to do all that actually.
 
  #25  
Old 06-25-2012, 10:48 AM
dieselburner's Avatar
dieselburner
dieselburner is offline
Freshman User
Join Date: Jun 2012
Posts: 26
Likes: 0
Received 0 Likes on 0 Posts
Thanks Ed, I will give it a shot.
Steve
 
  #26  
Old 06-25-2012, 09:17 PM
KC8QVO's Avatar
KC8QVO
KC8QVO is offline
Cargo Master
Join Date: Jul 2008
Posts: 2,545
Received 46 Likes on 37 Posts
I just came across this thread. Interesting read-through.

I just ran a run of LMR-240Ultra from the top of my cap (Leer 180 with a Thule rack) through the drivers side vent hole. Actually, it is going to be removed as soon as I get to un-packing from Field Day.

The trick to passing a PL-259 through the vent is to hold the flap open and get the PL-259 to tilt IN to the opening. This is the hardest part. I've tried using a fish tape to no avail. The best route I came up with is with a string believe it or not. I tie the string on to the coax behind the connector then throw a half hitch in over the center pin. It takes some work, and a small flat blade screwdriver to position it further, but it will go.

Back to the original question of passing a wire from the rear of the cab to the bed (and the question is out-dated by several months but I will throw my 2 cents worth in, if it is worth that much):

1. Don't come off the cigarette plug unless all you are going to run is a cell phone charger.

2. Come off the battery for anything more than a cell phone charger.

3. FUSE the wire off the battery - close to the battery!!!!

I have my bed wired up with all kinds of things. I used some scrap cable from work for my bed wiring. It is 2x 18 gauge twisted pairs (CAN HI, CAN LOW, +12v, and ground (black), along with a cable ground - bare). The 18 gauge wire can not take any sizable current the length of the run - maybe around 25-30' all said and done. It is good for lights only, but I do have a PowerPole port run off it also that I can use for accessories. I keep a cigar plug on it for my phone chargers when I am camping, and frankly that is all I am comfortable running off it even though the supply fuse is 10 amps (for all the wires, not just the PowerPole port).

The number one problem when it comes to running devices with lengthening DC wiring is voltage drop. Fusing for overload (too much current) for safety is a given, but a lot of people don't pay any attention to voltage. I say this because even if your battery(ies) are over 13 volts if you go to pull a 5-8 amp load through 18 gauge wire that is 30' long you sure won't have 13 volts at the device, much less 12 volts.

My power inverter has a low voltage cut off at 11 volts. I run 10 gauge wire to it most of the time. At rest the voltage is a hair under 13 volts. If I try to run a power tool off of it in that configuration the inverter cuts off. There isn't enough voltage left to push the current through. I have a 2x parallel run of 10 gauge wire I use with heavy duty battery clamps for the higher current devices - which requires popping the hood to run.

There is a post over in the 6.7 forum I have with my radio install (do a search with my username and ham radio) if it would help anyone regarding Ham radio installations. These are FANTASTIC trucks for radio - when I am out in the open country the 6.7 is amazingly quiet on the bands. The hard part is finding quiet spots - away from power lines especially - to notice
 
  #27  
Old 06-26-2012, 11:45 AM
TexasRebel's Avatar
TexasRebel
TexasRebel is offline
Cargo Master
Join Date: Jun 2008
Location: Stillwater, OK
Posts: 2,745
Likes: 0
Received 1 Like on 1 Post
No reason to avoid the upfitter switches. #1 and #2 are rated to supply 30A each.
 
  #28  
Old 06-26-2012, 06:48 PM
Eightyfive Flareside's Avatar
Eightyfive Flareside
Eightyfive Flareside is offline
Senior User
Join Date: Oct 2011
Location: Wallace, Idaho
Posts: 181
Likes: 0
Received 0 Likes on 0 Posts
If it were me, id run it off an upfitter switch, use the existing pass through wires that go into the firewall, then you can tap off those and run to your bed, up your front stake pocket and out the hole in the side of the pocket. The reasons for this would be:

Fused System (a must have in my opinion)
Cleanliness of install,( I like my truck to look stock on the inside, and stock on the outside, but not be stock. )\
ease of installation (i really cant think of a much easier way of doing it, except maybe dropping it though the grommets under the sill covers, that would be equally easy.)
I would use the stake pockets because they would be 1, easy to do, and 2. convenient when needed. Think air mattresses, coolers, air compressors, led lanterns, etc etc etc.
The ability to turn the system off and on on the fly Without getting out of the truck (like if you wanted to use it for an electric cooler, and you want your "pop" cold when you arrive at the campground, you could flip it on like 45 minutes before you got there, and that's just 1 of about 100 examples i could use that for.)
 
  #29  
Old 06-26-2012, 07:03 PM
Eightyfive Flareside's Avatar
Eightyfive Flareside
Eightyfive Flareside is offline
Senior User
Join Date: Oct 2011
Location: Wallace, Idaho
Posts: 181
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by KC8QVO
I just came across this thread. Interesting read-through.

I just ran a run of LMR-240Ultra from the top of my cap (Leer 180 with a Thule rack) through the drivers side vent hole. Actually, it is going to be removed as soon as I get to un-packing from Field Day.

The trick to passing a PL-259 through the vent is to hold the flap open and get the PL-259 to tilt IN to the opening. This is the hardest part. I've tried using a fish tape to no avail. The best route I came up with is with a string believe it or not. I tie the string on to the coax behind the connector then throw a half hitch in over the center pin. It takes some work, and a small flat blade screwdriver to position it further, but it will go.

Back to the original question of passing a wire from the rear of the cab to the bed (and the question is out-dated by several months but I will throw my 2 cents worth in, if it is worth that much):

1. Don't come off the cigarette plug unless all you are going to run is a cell phone charger.

2. Come off the battery for anything more than a cell phone charger.

3. FUSE the wire off the battery - close to the battery!!!!

I have my bed wired up with all kinds of things. I used some scrap cable from work for my bed wiring. It is 2x 18 gauge twisted pairs (CAN HI, CAN LOW, +12v, and ground (black), along with a cable ground - bare). The 18 gauge wire can not take any sizable current the length of the run - maybe around 25-30' all said and done. It is good for lights only, but I do have a PowerPole port run off it also that I can use for accessories. I keep a cigar plug on it for my phone chargers when I am camping, and frankly that is all I am comfortable running off it even though the supply fuse is 10 amps (for all the wires, not just the PowerPole port).

The number one problem when it comes to running devices with lengthening DC wiring is voltage drop. Fusing for overload (too much current) for safety is a given, but a lot of people don't pay any attention to voltage. I say this because even if your battery(ies) are over 13 volts if you go to pull a 5-8 amp load through 18 gauge wire that is 30' long you sure won't have 13 volts at the device, much less 12 volts.

My power inverter has a low voltage cut off at 11 volts. I run 10 gauge wire to it most of the time. At rest the voltage is a hair under 13 volts. If I try to run a power tool off of it in that configuration the inverter cuts off. There isn't enough voltage left to push the current through. I have a 2x parallel run of 10 gauge wire I use with heavy duty battery clamps for the higher current devices - which requires popping the hood to run.

There is a post over in the 6.7 forum I have with my radio install (do a search with my username and ham radio) if it would help anyone regarding Ham radio installations. These are FANTASTIC trucks for radio - when I am out in the open country the 6.7 is amazingly quiet on the bands. The hard part is finding quiet spots - away from power lines especially - to notice
I highlighted key points....


2. Come off the battery for anything more than a cell phone charger.

3. FUSE the wire off the battery - close to the battery!!!!
Upfitter switches, 30A enough said.

if you go to pull a 5-8 amp load through 18 gauge wire that is 30' long you sure won't have 13 volts at the device, much less 12 volts.
It is 2x 18 gauge twisted pairs
with lengthening DC wiring is voltage drop.
18 gauge wire is only good for things that use very low amperage. if you use your upfitter switches you are good to 30amps, i would run a pretty nice wire back from the switches to eliminate (or lessen actually) DC voltage drop, 18 gauge at 30' of wire pulling 20 amps will yield

Voltage Drop = 11.52
Voltage at Load = 0.4800000000000004




No heres the numbers ran at 14G wire.

Voltage Drop = 4.50
Voltage at Load = 7.5



Now to be more realistic lets say that you are running basic camping tools etc in your rig, lets run the numbers for far less amperes, say 10 amps max.



Heres 14g wire at 10 amps 30' long

Voltage Drop = 1.50
Voltage at Load = 10.5


and here it is with 18g wire
Voltage Drop = 3.84
Voltage at Load = 8.16




No lets pull 5 amps and see the drop.


14g wire
Voltage Drop = 0.75
Voltage at Load = 11.25


18g wire
Voltage Drop = 1.92
Voltage at Load = 10.08


all of these figures are assuming you are at 12v exactly, you can figure on 13.5 with the rig running, but you always lose a bit on your connectors and switches etc, so thats why i just ran the numbers at 12v.



But the only way to tell for sure is to test under load, so load it up, and put your volt meter on it, i would bet you lose a pretty good chunk, but it wont be terrible either. Like i say, it depends 100% on what you are pulling for a load, you will never pull 30 amps out of a ciggy lighter unless you are trying to jump start something with it, but then again, you will probably never see 10amp, so if you use the appropriate upfitter switch, put it to 10a and forget about it, the fuse is just there to save your bacon in the event of a serious short.
 
  #30  
Old 06-27-2012, 05:53 AM
KC8QVO's Avatar
KC8QVO
KC8QVO is offline
Cargo Master
Join Date: Jul 2008
Posts: 2,545
Received 46 Likes on 37 Posts
Since I no longer have upfitters can someone test this:

Pull 30 amps from an upfitter and measure the unloaded and loaded voltage at the connection point? (not the load, where the supply wire to the load is connected to the Upfitter wiring)
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
On Holiday
2015 - 2020 F150
10
01-11-2018 02:25 PM
Codyaye
1999 to 2016 Super Duty
41
01-27-2017 02:50 PM
kengarchow
1999 to 2016 Super Duty
10
06-30-2014 09:49 PM
brcman
2009 - 2014 F150
12
04-30-2012 01:18 PM



Quick Reply: How do I pass a wire from inside the cab into the truck bed using the pass through - 2012 crew cab



All times are GMT -5. The time now is 08:09 PM.