Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks
Sponsored by:
Sponsored by:

Rust repair project!!! Lots of Picture. My first attempt at body work.

Thread Tools
 
Search this Thread
 
  #16  
Old 04-01-2012, 05:12 PM
Diesel_Brad's Avatar
Diesel_Brad
Diesel_Brad is offline
Fleet Owner
Join Date: May 2009
Location: Gilbert, PA
Posts: 21,431
Received 59 Likes on 48 Posts
Originally Posted by 05victorylly
$200 bucks in parts and a day or so and its back on the road. That's my opinion. Its not that hard to replace floor pans, rockers and cab corners.
For someone that has never done it before, you sure talk an awful lot
 
  #17  
Old 04-01-2012, 05:40 PM
Bankrupter's Avatar
Bankrupter
Bankrupter is offline
Elder User
Join Date: Mar 2011
Location: North Central MA
Posts: 923
Likes: 0
Received 1 Like on 1 Post
Originally Posted by 05victorylly
I thought about it, but i couldn't find a decent cab that wasn't just as bad. And the rest of the cab is in pretty good shape, fenders are good hood is good drivers door is good passengers door is OK and the roof and floors are good other than drivers side. I know a lot of guys would scrap it, but its hard for me to do work like taking off a cab by myself in my driveway. So here we are haha! Im sure half way through I'll regret it.
Buddy has one in Leominster ... PM me Ill help you if you help do mine with me ... Ill call my buddy in the mean while and get a number on the cab. your call. Id not bother with that one but your call..

Hows the radiator support ?
 
  #18  
Old 04-01-2012, 07:08 PM
terryknight's Avatar
terryknight
terryknight is offline
Senior User
Join Date: Mar 2012
Location: Easton MD
Posts: 403
Likes: 0
Received 1 Like on 1 Post
man i thought i had a rusty truck. good luck to you sir
 
  #19  
Old 04-01-2012, 08:46 PM
mredington's Avatar
mredington
mredington is offline
Cross-Country
Join Date: Jun 2007
Posts: 59
Likes: 0
Received 3 Likes on 3 Posts
Good luck watching this one closely as mines about the same. Anyone have a link to a detailed cab swap thread?
 
  #20  
Old 04-01-2012, 09:19 PM
05victorylly's Avatar
05victorylly
05victorylly is offline
Senior User
Thread Starter
Join Date: Feb 2012
Location: Cheshire Massachusetts
Posts: 219
Likes: 0
Received 1 Like on 1 Post
Originally Posted by Diesel_Brad
For someone that has never done it before, you sure talk an awful lot
Just because I don't have a lot of experience doing body work doesn't mean I have not been working on trucks/tractors/trailers my entire life and I don't know how difficult its going to be.

Its just cutting and welding a few pieces of pre-stamped steel, not like I have to fabricate each piece myself.
 
  #21  
Old 04-01-2012, 09:23 PM
05victorylly's Avatar
05victorylly
05victorylly is offline
Senior User
Thread Starter
Join Date: Feb 2012
Location: Cheshire Massachusetts
Posts: 219
Likes: 0
Received 1 Like on 1 Post
Originally Posted by Bankrupter
Buddy has one in Leominster ... PM me Ill help you if you help do mine with me ... Ill call my buddy in the mean while and get a number on the cab. your call. Id not bother with that one but your call..

Hows the radiator support ?
I am going to repair my cab, I appreciate it though! I have all the parts already and if it would stop raining I could have had it fixed today. If you need a second set of hands with your cab let me know. We are probably not that far away from each other, I know its hard to find help sometimes.
 
  #22  
Old 04-01-2012, 09:40 PM
ArdWrknTrk's Avatar
ArdWrknTrk
ArdWrknTrk is offline
pedant

Join Date: Jan 2008
Location: EXTREME southwest CT
Posts: 23,576
Received 15 Likes on 15 Posts
I'm sure you can get it done.
Mine wasn't much better. (and I have no one to blame but myself, lol)

Just take your time and do your best to square everything up before you weld it in.
The area up by the dimmer switch is a b!#*h because of the heavy reinforcement underneath.

The seatbelt mount is important for safety.
I decided to make a new one.

Weld through primer before and cold galvanizing after are both godsends.

I have to address the passenger side seam this spring.
 
  #23  
Old 04-01-2012, 10:16 PM
88dually's Avatar
88dually
88dually is offline
Elder User
Join Date: Nov 2010
Location: Ocean County, NJ
Posts: 731
Likes: 0
Received 0 Likes on 0 Posts
ard, what is cold galvanizing ?
 
  #24  
Old 04-01-2012, 10:18 PM
93 mix 'n match's Avatar
93 mix 'n match
93 mix 'n match is offline
Posting Guru
Join Date: Mar 2009
Location: Montague, NJ
Posts: 1,845
Likes: 0
Received 0 Likes on 0 Posts
some of you are the reason these trucks are dwindling. if you take 2 trucks to make one, over and over again, eventually you have no trucks left! its a little rust. as long as the rest of the truck is fine, its worth it. its welding in prefabbed pieces of steel. if you cant handle that, well then you probably have your oil changes done at jiffy-lube.
 
  #25  
Old 04-01-2012, 10:19 PM
93 mix 'n match's Avatar
93 mix 'n match
93 mix 'n match is offline
Posting Guru
Join Date: Mar 2009
Location: Montague, NJ
Posts: 1,845
Likes: 0
Received 0 Likes on 0 Posts
oh, and OP, i love this. im glad you're fixing the truck up without scrapping it.
 
  #26  
Old 04-01-2012, 10:52 PM
mredington's Avatar
mredington
mredington is offline
Cross-Country
Join Date: Jun 2007
Posts: 59
Likes: 0
Received 3 Likes on 3 Posts
I'm pretty sure that the Ford f series is the best selling vehicles for every year our trucks were made so I don't think we will run out plus I bet lots of guys get there cabs for swaps from the junk yard
 
  #27  
Old 04-01-2012, 10:58 PM
ArdWrknTrk's Avatar
ArdWrknTrk
ArdWrknTrk is offline
pedant

Join Date: Jan 2008
Location: EXTREME southwest CT
Posts: 23,576
Received 15 Likes on 15 Posts
Originally Posted by 88dually
ard, what is cold galvanizing ?
Weld Thru primer, Weld Through Primer, Cold Galvanizing Compound,Cold Galvanizing Spray,Cold Galvanizing Paint, Zinc Rich primer

Basically it is a spray of powdered zinc with a binder.
The zinc acts the same as the zinc anode on a boat and saves the steel by sacrificing itself first.
It also develops a passivated shell of zinc oxide to protect itself.



I don't want to deal with the BS at DMV trying to get my truck retitled as a composite vehicle, even if I can get the scrap title from the junkyard.
 
  #28  
Old 04-01-2012, 11:38 PM
rangergirl94's Avatar
rangergirl94
rangergirl94 is offline
Elder User
Join Date: Dec 2010
Location: Geneva,Ohio
Posts: 656
Likes: 0
Received 4 Likes on 4 Posts
More pics please!!! Lol my cab is the same,are those lmc panels?
 
  #29  
Old 04-01-2012, 11:42 PM
05victorylly's Avatar
05victorylly
05victorylly is offline
Senior User
Thread Starter
Join Date: Feb 2012
Location: Cheshire Massachusetts
Posts: 219
Likes: 0
Received 1 Like on 1 Post
I will post some more pictures tomorrow night, today it started to pour so I had to stop. I used CCG for the panels. They took forever to get here but they seem like really nice quality.
 
  #30  
Old 04-02-2012, 01:05 AM
Dave804's Avatar
Dave804
Dave804 is offline
Postmaster

Join Date: Jan 2012
Location: Richmond
Posts: 3,462
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by Diesel_Brad
There is NO WAY I would be fixing that cab. Is is so much easier and cost effective to put another one on.

As for BLACK, bad idea on your 1st body work job. Black shows EVERY minor imperfection. If I were you, I would be going with a nice WHITE, to hide everything
True advice here. I've dealt with black and white on cars for years. Actually never owned anything over. The black drove me nuts because you can see dust on the paint at 15miles, but put a few hours worth of work into it with some hand cloths and wax, and when you pull out of the garage it'll look like a million bucks.

My current DD is white, also driving me nuts haha. I hadn't washed it in about 4 mos. Pollen, road salt, spent a weekend driving around dirt roads hunting with rain. And then someone threw a cup of black coffee at the back hatch in anger. 9 hours I worked with the car. The paint is much smoother to the touch. But, more than 10ft away the only place you can tell a difference is the trim and chrome.

CLiffs: flat black will only get so clean. Will look even dirtier when not clean. White will look the same no matter what. Think about fleet vehicles: what color are they?
 


Quick Reply: Rust repair project!!! Lots of Picture. My first attempt at body work.



All times are GMT -5. The time now is 04:18 PM.