6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Starter removal on 2003 4x4 6.0L

Thread Tools
 
Search this Thread
 
  #1  
Old 07-31-2011, 06:06 PM
Piolet's Avatar
Piolet
Piolet is offline
Posting Guru
Thread Starter
Join Date: Oct 2006
Location: Francestown, NH
Posts: 1,693
Likes: 0
Received 3 Likes on 2 Posts
Starter removal on 2003 4x4 6.0L

How easy / difficult is it to remove the starter on a 2003 4x4 6.0L?

I just want to move it to install a fumoto plug in place of the block drain plug, I don't need to get it to a work bench or swap it.

Anything special to consider?
Simple bolt removal?
Do the wires need to be disconnected or is there enough play?
Putting it back do the bolts get any anti-seize or lock-tite?

Thanks.
 
  #2  
Old 07-31-2011, 06:11 PM
2006powerstroke90's Avatar
2006powerstroke90
2006powerstroke90 is offline
Logistics Pro
Join Date: Nov 2010
Posts: 3,673
Likes: 0
Received 4 Likes on 4 Posts
Not to bad of a job, I have never used loc tite on starter bolts, I guess its personal prefrence...I would anti seize.

Might just be easier to dissconnect the wires so you dont have to worry about having the starter being in the way at all...

Also, first, before touching the starter dissconnect the batteries!
 
  #3  
Old 07-31-2011, 06:19 PM
Piolet's Avatar
Piolet
Piolet is offline
Posting Guru
Thread Starter
Join Date: Oct 2006
Location: Francestown, NH
Posts: 1,693
Likes: 0
Received 3 Likes on 2 Posts
Originally Posted by 2006powerstroke90
Might just be easier to dissconnect the wires so you dont have to worry about having the starter being in the way at all...
You're probably right ... save it from getting a coolant bath.

It looks like access could be made easier if I remove the wheel and the plastic interior wheel well cover too ... or whatever its called ... about time to rotate the tires anyway.
 
  #4  
Old 07-31-2011, 07:03 PM
cheezit's Avatar
cheezit
cheezit is offline
Post Fiend

Join Date: Oct 2009
Location: N. Fort Worth, tx
Posts: 12,123
Likes: 0
Received 19 Likes on 19 Posts
dont think it will do you any good as I dont belive you will be able to reach the valve to open it.
 
  #5  
Old 07-31-2011, 07:24 PM
Piolet's Avatar
Piolet
Piolet is offline
Posting Guru
Thread Starter
Join Date: Oct 2006
Location: Francestown, NH
Posts: 1,693
Likes: 0
Received 3 Likes on 2 Posts
Originally Posted by cheezit
dont think it will do you any good as I dont belive you will be able to reach the valve to open it.
One question always leads to another
 
  #6  
Old 07-31-2011, 09:00 PM
m-chan68's Avatar
m-chan68
m-chan68 is offline
Lead Driver

Join Date: Mar 2010
Location: Woodbridge, Ontario, CA
Posts: 5,488
Received 229 Likes on 165 Posts
Three 13mm bolts to remove the starter. Draining the passenger side block drain can be achieved by either removing the block heater or removing the starter to gain access to the block drain.
 
  #7  
Old 07-31-2011, 09:16 PM
Piolet's Avatar
Piolet
Piolet is offline
Posting Guru
Thread Starter
Join Date: Oct 2006
Location: Francestown, NH
Posts: 1,693
Likes: 0
Received 3 Likes on 2 Posts
Originally Posted by m-chan68
Three 13mm bolts to remove the starter. Draining the passenger side block drain can be achieved by either removing the block heater or removing the starter to gain access to the block drain.
Thanks!

Now I gotta go start a new thread ... How to remove the block heater to gain access to the block drain
 
  #8  
Old 07-31-2011, 09:25 PM
Rusty Axlerod's Avatar
Rusty Axlerod
Rusty Axlerod is offline
Lead Driver
Join Date: Feb 2011
Location: L.A. (Lower Alabama)
Posts: 8,231
Received 137 Likes on 80 Posts
Check this thread if you haven't already. Last page (3):

https://www.ford-trucks.com/forums/s....php?t=1055774
 
  #9  
Old 07-31-2011, 09:34 PM
Piolet's Avatar
Piolet
Piolet is offline
Posting Guru
Thread Starter
Join Date: Oct 2006
Location: Francestown, NH
Posts: 1,693
Likes: 0
Received 3 Likes on 2 Posts
Originally Posted by Rusty Axlerod
Thanks ... my footprints are all over that thread

I'm trying to figure out what'll be the lesser of two evils ... remove the starter or go with the grief that jfirstford describes with the stubby wrench etc.
I think I'll remove the starter. It'll be a good time to replace my busted block heater cord (dried out and brittle) and install the Marinco plug I've had sitting on my bench since last Fall.
 
  #10  
Old 07-31-2011, 09:37 PM
Rusty Axlerod's Avatar
Rusty Axlerod
Rusty Axlerod is offline
Lead Driver
Join Date: Feb 2011
Location: L.A. (Lower Alabama)
Posts: 8,231
Received 137 Likes on 80 Posts
I agree starter r&r not a big deal.
 
  #11  
Old 08-01-2011, 12:01 AM
snorindad's Avatar
snorindad
snorindad is offline
Elder User
Join Date: May 2009
Location: Mesa,AZ
Posts: 751
Likes: 0
Received 0 Likes on 0 Posts
I just pulled the starter and installed fumoto valves in both sides. Only took about an hour to do. I ran hoses down to catch the water. Even with the engine hot with a pair of work gloves I can reach over the starter and open the fumoto valve easily. The valves you want are F108N. The link below has pictures of the valves installed.
http://home.comcast.net/~lyon.family...ush%20v1-0.pdf
 
  #12  
Old 08-01-2011, 07:18 AM
Piolet's Avatar
Piolet
Piolet is offline
Posting Guru
Thread Starter
Join Date: Oct 2006
Location: Francestown, NH
Posts: 1,693
Likes: 0
Received 3 Likes on 2 Posts
Thanks snorindad .... my F108N's are already on their way.
 
  #13  
Old 04-18-2012, 10:52 AM
dukie1877's Avatar
dukie1877
dukie1877 is offline
Elder User

Join Date: Oct 2006
Location: mckenna wa
Posts: 874
Likes: 0
Received 4 Likes on 1 Post
13mm bolts anyone know the thread? two of mine fell out and im stuck at my work shop trying to find some bolts to get in my starter so I can move my truck out of the doorway. Thanks for any help.
 
  #14  
Old 04-18-2012, 11:27 AM
Special Ed's Avatar
Special Ed
Special Ed is offline
Elder User
Join Date: Oct 2006
Location: Land of Lincoln
Posts: 630
Likes: 0
Received 0 Likes on 0 Posts
I have found 3 separate threads that all claim the size to be M8 x 1.25
 
  #15  
Old 04-18-2012, 01:33 PM
Unrealo4's Avatar
Unrealo4
Unrealo4 is offline
Posting Guru
Join Date: Nov 2010
Location: Eagle Mountian, Utah
Posts: 1,347
Likes: 0
Received 0 Likes on 0 Posts
This is off topic but what became of your no start with the tp-r code?
 


Quick Reply: Starter removal on 2003 4x4 6.0L



All times are GMT -5. The time now is 06:13 PM.