Notices

289 with 302 rods and pistons

Thread Tools
 
Search this Thread
 
Old Sep 10, 2021 | 08:37 PM
  #1  
DirtyFerd's Avatar
DirtyFerd
Thread Starter
|
Tuned
5 Year Member
Joined: May 2017
Posts: 414
Likes: 40
From: C-town,MD
289 with 302 rods and pistons

I have a 64 289 with basically a stock flat top piston. I got small cam for it and a set of AFR 165s. Well the piston hits the valve. Since I own a set of 302 rods and pistons from a XXX roller block that have valve reliefs, could I use them in the 289 with the 289 crank?
 
Reply
Old Sep 10, 2021 | 11:58 PM
  #2  
85e150's Avatar
85e150
Super Moderator
20 Year Member
Community Builder
Liked
Community Favorite
Joined: Apr 2004
Posts: 34,517
Likes: 2,826
Club FTE Gold Member
How close is it? Can you cut a relief in the piston?

Going to the 302 rod will sink your pistons and kill compression.

But, I do not know the compression height on all those other than what is said about the 289/302 using the same piston, just a different rod. Later 302s....unsure.

Is the cam timing right? What cam do you have?

I reading through some Mustang stuff no one talks much about the piston/valve issue, but they do talk about springs and the pressed in studs. So if you have some really aggressive cam, you have more work to do anyway.

I had a 289 with flat tops with valve reliefs, but I think my cam was pretty mild.

 
Reply
Old Sep 11, 2021 | 06:39 AM
  #3  
DaveMcLain's Avatar
DaveMcLain
Cargo Master
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Oct 2020
Posts: 2,695
Likes: 791
289 and 302 engines used pistons that have the same compression height, pin diameters etc. The 289 used a rod that's 5.155 long and the 302 used a shorter rod of 5.090. This is how they made up for the difference in stroke from 2.87 to 3 inch. Best bet would be to use all of the 3 inch stroke 302 stuff in the 289 block. This would be easier if you use a 2M crank because the balance factor is the same as the 289. The 5.0 2MAE crank uses the 50oz hardware.
 
Reply
Old Sep 16, 2021 | 12:28 AM
  #4  
Beanscoot's Avatar
Beanscoot
Cargo Master
15 Year Member
Liked
Loved
Joined: May 2007
Posts: 2,071
Likes: 36
From: British Columbia
I would also suspect incorrect camshaft timing.
 
Reply
Old Sep 16, 2021 | 05:38 AM
  #5  
DaveMcLain's Avatar
DaveMcLain
Cargo Master
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Oct 2020
Posts: 2,695
Likes: 791
If I remember right I think that some early 289 2V engines have pistons with no valve reliefs at all maybe he has a set of those pistons.
 
Reply
Old Sep 17, 2021 | 10:27 AM
  #6  
DirtyFerd's Avatar
DirtyFerd
Thread Starter
|
Tuned
5 Year Member
Joined: May 2017
Posts: 414
Likes: 40
From: C-town,MD
Correct, my 289 has no valve reliefs. I also don't have an early 302 crank. I was just looking for a quick fix with parts i have laying around. It appears that the 302 setup would lower the compression more than i would like. I'm just going to have to flycut the piston because apparently an XE256 cam is too much for this old engine
 
Reply
Old Sep 17, 2021 | 01:08 PM
  #7  
DaveMcLain's Avatar
DaveMcLain
Cargo Master
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Oct 2020
Posts: 2,695
Likes: 791
I think that it would easier to swap the pistons than to fly cut the old ones. If your heads will work with a "stock" Ford valve relief then I would switch to a set of the 5.0 pistons. They weigh the same amount as the 289 pistons, the compression height is the same but they come with valve reliefs and they are also cut for a metric ring pack which will reduce the friction a tremendous amount vs the stock 5/64 ring pack.
 
Reply
Old Sep 17, 2021 | 05:50 PM
  #8  
DirtyFerd's Avatar
DirtyFerd
Thread Starter
|
Tuned
5 Year Member
Joined: May 2017
Posts: 414
Likes: 40
From: C-town,MD
Originally Posted by DaveMcLain
I think that it would easier to swap the pistons than to fly cut the old ones. If your heads will work with a "stock" Ford valve relief then I would switch to a set of the 5.0 pistons. They weigh the same amount as the 289 pistons, the compression height is the same but they come with valve reliefs and they are also cut for a metric ring pack which will reduce the friction a tremendous amount vs the stock 5/64 ring pack.
You're correct that the compression height is the same, but only when they are on their correct crankshaft. Because the rod is shorter, it makes the combustion chamber larger reducing my compression ratio to about 7.5:1. And I'm pretty sure I only need to cut the intake.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Sep 17, 2021 | 07:33 PM
  #9  
85e150's Avatar
85e150
Super Moderator
20 Year Member
Community Builder
Liked
Community Favorite
Joined: Apr 2004
Posts: 34,517
Likes: 2,826
Club FTE Gold Member
Compression height is a measurement of the piston from the centerline of the pin to the top of the piston.

Deck height clearance is the issue with the shorter rod in your case.

You have nothing to lose trying to cut those pistons if you have the right tool. Good luck!
 
Reply
Old Sep 18, 2021 | 07:39 AM
  #10  
DaveMcLain's Avatar
DaveMcLain
Cargo Master
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Oct 2020
Posts: 2,695
Likes: 791
Originally Posted by DirtyFerd
You're correct that the compression height is the same, but only when they are on their correct crankshaft. Because the rod is shorter, it makes the combustion chamber larger reducing my compression ratio to about 7.5:1. And I'm pretty sure I only need to cut the intake.
No the same pistons can be used in either a 289 or a 302. The stroke of the crank and the rod length is different but the height of the piston is the same.
 
Reply
Old Sep 18, 2021 | 09:41 AM
  #11  
DirtyFerd's Avatar
DirtyFerd
Thread Starter
|
Tuned
5 Year Member
Joined: May 2017
Posts: 414
Likes: 40
From: C-town,MD
Originally Posted by DaveMcLain
No the same pistons can be used in either a 289 or a 302. The stroke of the crank and the rod length is different but the height of the piston is the same.
So you're saying swap the pistons but not the rods. Sounds like more work than i want to do. If i pull the piston I'm going to want new rings and bearings. I'm trying to not spend a lot of time and money on this engine because i will be pulling it to replace it with a much better one
 
Reply
Old Sep 18, 2021 | 10:06 AM
  #12  
DaveMcLain's Avatar
DaveMcLain
Cargo Master
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Oct 2020
Posts: 2,695
Likes: 791
Cutting valve reliefs in the pistons sounds like more work than changing the pistons especially on an engine like this where the pistons are very inexpensive but whatever works.
 
Reply
Old Sep 18, 2021 | 04:03 PM
  #13  
cleatus12r's Avatar
cleatus12r
Butt-Head
Joined: Apr 2004
Posts: 9,455
Likes: 2,938
From: Reed Point, MT
Here you go! No engine removal required. Pull a head, put some clay on a piston, set the head back on and turn the crank.

Figure out where the reliefs need to be and go to town!

 
Reply
Old Sep 18, 2021 | 04:12 PM
  #14  
DaveMcLain's Avatar
DaveMcLain
Cargo Master
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Oct 2020
Posts: 2,695
Likes: 791
Originally Posted by cleatus12r
Here you go! No engine removal required. Pull a head, put some clay on a piston, set the head back on and turn the crank.

Figure out where the reliefs need to be and go to town!

https://youtu.be/a1w6YoUm4gE
It looks like you've got it all figured out.
 
Reply
Old Sep 19, 2021 | 01:12 AM
  #15  
xlt4wd90's Avatar
xlt4wd90
Lead Driver
20 Year Member
Photogenic
Joined: Sep 2003
Posts: 7,017
Likes: 209
From: SoCal
Club FTE Silver Member

Would that affect the engine balance?
 
Reply



All times are GMT -5. The time now is 11:30 PM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE